Heyco Stamped Products, Inc.

Other

Heyco Products Corp.

Suzanne V Hickey

Donald C Brown

Henry F Skoczylas

Yook K Chan

Michael Y Shulman

N Steven Dwarica

Michael Shulman

Charles W Sosinski

Nicholas K Katzenberger

A multi-station female blade receptacle stamping has female blade receptacles. Each receptacle is three sided, having a longitudinal opening. There is a flat side and curved side. The metal is resilient so that the curved side releases from the plastic when molded into a multi-outlet receptacle. In the multi-outlet receptacle, each female blade receptacle is supported against unwanted flexure and biased against a received blade, providing full surface contact on one side of the receptacle. The sides of the female blade receptacle do not fatigue in use. The multi-station female blade receptacle is economical of metal and adapted for automated crimping. The structure of the receptacle enables one size receptacle to serve blades of various widths and thicknesses. Molding multi-station female blade receptacle stampings into a multi-outlet receptacle saves crimping of multiple parts and can be effected in prior art molds. With a multi-station female ground pin receptacle stamping in the molded multi-outlet receptacle plugs with ground pins can be accepted by the outlets.

Multi-station female blade receptacle stamping and multi-outlet

A female receptacle adapted for electrical connection to a male plug includes a premold for housing a pair of clothes-pin type metal female contacts and a D-shaped metal female pin. The premold, which may be made from a relatively rigid material, is housed within an overmold made from a less rigid material. The premold can be of a locking variety or a non-locking variety.

Female receptacle and premold therefor

A female connector has a folded pair of arms with a pair of juxtaposed slots apposed to a pair of perpendicular arms form the same spine. The arms flex to blade open width when molded into a receptacle. The arms are strong and resilient and flex free of the molding plastic. In cold temperatures there is only a small surface contact between the arms and the molded plastic allowing the arms to flex to receive blades unimpeded by the plastic. An extension cord for outdoor use with the female connector can receive 15 amp or 20 amp plug blades in temperatures at least as low as -10.degree. C.

Female connector for a plastic molded receptacle and an extension cord

A housing for female receptacles in a molded female receptacle plug has a body and cover to receive female receptacle connectors. The housing is a premold for the receptacle plug. Female receptacles may be engaged in the housing and simultaneously crimped to wires in a cord set. The body and cover are interengagable. They can be snap fit or slide fitted together with female receptacle crimp ends on necks extending through the housing safe from mold plastic flashing in molding, when load bars are conventionally engaged into blade openings in the housing. The assembly of the housing and female receptacle is automatable with labor and material economies obtained in the molding and from automatable assembly and simultaneous crimpability of the engaged female receptacles.

Housing for female receptacles in a molded plug

The present invention is a metal blade formed of folded strips (13, 14) for an assembly of electrically conductive contacts in a printed circuit board, adapted to access line current, such as in a 120 V AC outlet. The assembly may be used in various ways such as an intermediate in the making of molded plugs. The blades are adapted for fabrication in a progressive stamping operation and for automation in use from a roll or hopper. A blade of the present invention has resilient tabs (21) and spaced away sharp edge fingers (16). The tabs are formed to snap engage in a tapered slot (26) in a printed circuit board with the sharp edges (17) of the fingers (16) in electrical contact with a printed circuit and to hold its engagement even before being soldered. Each of the folded strips includes pad (12) and a section of a bubble (15) formed to prevent flashing of plastic during a molding process.

Blade for printed circuit board to access 120V AC outlet current

A multi-station stamped metal conductor in a multi-outlet receptacle enables the simplified molding of the receptacle with less parts and wire connections. The conductor has articulated stations coinciding with the individual outlets, each station having a female receptacle with an appropriate pin or blade opening. The conductors are easily held in position for molding of the receptacle. Each conductor requires only a single crimped conductor wire serving all of the stations. The molding may be done without change to prior art molds.

Multiple outlet receptacle and metal stamping therefor

A premold cap and core with its specific configuration saves labor and material in the making of heavy duty female connectors. The premold core and cap receive female receptacles that are crimped to lead cable. The premold then is cast into a female connector. The female receptacles are capped in place held in insets in the core. The cap is hollow and receives the core locking the female receptacles in place. The cap replaces the prior art fiber disk and presents polarized openings for polarized male pins with flag-like ends. The engaged male pins on a male connector are rotated so that the flag-like end are beneath the polarized openings and cannot be disengaged without rerotation of the connectors.

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Brick, NJ, United States of America

Suzanne V Hickey