Nkk Corporation

Jp Steel Plantech Co.

Other

Equos Research Co., Ltd.

Susumu Okawa

Giichi Matsuo

Koji Okushima

Hiroshi Fujii

Koji Yamashita

Hiromasa Hayashi

Soichi Aoyama

Hiroshi Goto

Yuji Watanabe

Nobuaki Miki

Akira Sakai

Munehisa Horiguchi

Tomohiro Kudo

Takafumi Miyake

Yuki Sugawara

Nobuyoshi Hamura

Bunnosuke Ushioda

Hidenori Anai

Provided is a spatter scattering prevention apparatus that eliminates the necessity to, for example, remove scattered spatters and thus makes it possible to facilitate maintenance work, and also provided is a flash butt welder including the spatter scattering prevention apparatus. The spatter scattering prevention apparatusaccording to the present invention is characterized by being configured to form a water screen in midair in the vicinity of a welding spot, at which welding is performed, wherein the water screen is for preventing spatters, generated during the welding, from scattering. The spatter scattering prevention apparatus is also characterized by being configured to form the water screen on one side in a lateral direction of the welding spot and form the water screen on the other side, laterally opposite to the one side, of the welding spot.

Spatter scattering prevention apparatus and flash butt welder including the same

The continuous rolling method and the continuous rolling apparatus provide good product quality and product yield by successively joining pluralities of traveling hot steel pieces by flash welding, and by rolling thus prepared endless steel piece, thus preventing generation of flaws in the rolling step, thereby manufacture steel rods, wires, and the like by the continuous rolling technology. The method has: a heating step for heating billet to a specified temperature; a flash welding step for joining the trailing end of preceding billet with the leading end of succeeding billet while they are traveling using flash welding; a deburring step for removing burrs from the welded part; a trimming step for trimming corners of cross section of the deburred welded part; and a rolling step for rolling the joined billets.

Continuous rolling method and continuous rolling apparatus

The present invention provides a novel method for generating braking force in a wheel. In a vehicle having wheels, a wheel control device for controlling the wheels is provided with an actuator for performing an operation to vary a slip angle of the wheels, and a controller for controlling the actuator to increase the braking force of the wheels by increasing the slip angle absolute value of the wheels such that a lateral force is generated in the wheels relative to a ground contact surface of the wheels.

Wheel control device and control device

A burr located at an edge of a steel piece is cut by disposing a cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45&deg;. The cutter is relatively moved toward the outside of the steel piece along the lengthwise direction of the burr, or the cutter is disposed with the flank of the cutter substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece is at least 90&deg;. The burr located at the edge of the steel piece is cut by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.

Burr removing method and apparatus

In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45&deg; and piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90&deg; and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr. In the present invention, burrs such as welding burrs and the like formed when billets and so on are continuously rolled can be cut without the occurrence of a protruding burr.

A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burrs therefrom. After removing the burrs, the continuous material is continuously rolled by a down-stream stand.

Apparatus for continuously rolling steel billets

In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45&deg; and relatively moving the cutter toward the outside of the steel piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90&deg; and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr. In the present invention, burrs such as welding burrs and the like formed when billets and so on are continuously rolled can be cut without the occurrence of a protruding burr.

A plurality of materials are rolled in an upstream stand. While the transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so that the front end of the succeeding material contacts the rear end of the preceding material at a specified position in a travelling welder. The rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom. After removing the burr, the continuous material is continuously rolled by a down-stream stand.

Apparatus for continuous rolling by welding the rolled materials at an intermediate stage of a rolling line

A flash-butt welder having a stationary head,and a moving head,a pair of electrodes,, and,coupled to each of the stationary and moving heads, respectively, power source transformers,through,are located at the stationary head,side. Four bus bars,through,connecting the power source transformers,through,with the electrodes,, and,are arranged at symmetrical positions surrounding a billet,. However, the number of bus bars,,and,, which are connected to the electrodes,and,at the moving head,side is half the total number of four bus bars.

Flash butt welding device

A method of continuous rolling comprises the steps of: forming a continuous billet 20 by joining a rear end of preceding billet 21 with a front end of succeeding billet 21 by flash-butt welding 3; removing burr on welded portions of the continuous billets 20; then rolling the continuous billet 20 in a rolling mill line 6; wherein locally cold portions produced by clamping at welding are reheated after removing the burr using a travelling induction-heating unit 5 running at a speed synchronously with a running speed of the continuous billet 20, which travelling induction-heating unit 5 is provided with induction-heating coils arranged at the same distance with that of the locally cold portions.

Method and apparatus for continuous rolling by reheating locally cold

Method and apparatus for continuous rolling by welding the rolled

A method for continuous rolling includes flash-butt welding to form a continuous billet by joining a rear end of a preceding billet with a front end of a succeeding billet, removing burrs from a welded portion of the joined part, and continuously rolling the joined continuous billet in a rolling mill group. The flash-butt welding step includes the use of two travelling welders arranged in series and spaced at a distance along the direction of movement of the continuous billet corresponding to the length of the billet being welded. The travelling welders synchronously move with the continuous billet, and separately and simultaneously weld the continuous billet to another billet by flash-butt welding so as to extend the length of the continuous billet.

Method and apparatus of continuous rolling using multiple synchronously

A continuous rolling method includes the steps of: flash-butt welding a rear end of a preceding billet with a front end of a succeeding billet; grinding the welded portion to remove a burr on the welded portion; heating the continuous billet; and rolling the continuous billet through a series of rolling mills. The flash-butt welding step includes joining the rear end of the preceding billet with the front end of the succeeding billet by using the stationary welder and joining the billets having at least double the length of the preceding billet by using the travelling welder. A continuous rolling apparatus includes a stationary flash-butt welder, a travelling flash-butt welder, a travelling grinding machine, an induction heater and a series of continuous rolling mills.

Continuous rolling method of billet and apparatus therefor

A hot saw cutting type continuous rolling method comprises casting two strand billets continuously; cutting the billets to predetermined length by hot saws; directly feeding billet portions obtained by cutting onto a rolling line via a line connecting device; continuously welding and joining the billets portions by a flash butt welder to form a continuous billet; grinding and removing burrs at the welded portion of the continuous billet by a grinding machine; and continuously rolling the billet by a rolling mill group, after heating the continuous billet to a higher temperature by an induction heater. A hot saw cutting type continuous rolling apparatus is provided for performing the above-described method.

Growing community of inventors

Yokohama, Japan

Susumu Okawa