Honeywell International Inc.

Susan Yip

Nicholas A Williams

Anh-Tuan Ngo

Calum Macintyre

Christopher Lee Cahoon

Bruce Almond

Jeremy N LyBarger

Timothy Thompson

Methods are provided for structurally repairing a component having a damaged internally threaded opening. The damaged internally threaded opening is machined to a predetermined diameter, thereby forming a machined opening. At least one notch is formed in the machined opening, thereby forming a notched opening. A selected amount of repair material is cold sprayed into the notched opening, including into the at least one notch. A plurality of internal threads is formed from the repair material to form a repaired internally threaded opening in the component. The repaired components are also provided.

Methods for structural repair of components having damaged internally threaded openings and components repaired using such methods

The present invention provides a method for replacing an acoustic liner through the forward end or aft end of an integrated exhaust duct muffler ('IEDM'). The IEDM includes a bellmouth coupled to a forward end of the IEDM and an exhaust pipe coupled to an aft end of the IEDM. A muffler section, including the acoustic liner, is positioned between the bellmouth and exhaust pipe. In one embodiment, the method of replacing the acoustic liner from the forward end of the IEDM includes decoupling the bellmouth and forward end cap of the muffler section from the forward end of the IEDM and withdrawing the acoustic liner from the muffler section. A new acoustic liner is then inserted into the muffler section and the bellmouth and forward end cap are recoupled to the forward end of the IEDM. In another embodiment, a method of replacing an acoustic liner of an IEDM from an aft end is disclosed. The method includes removing the exhaust pipe from the aft end of the IEDM and withdrawing the acoustic liner from the muffler section. A new acoustic liner is then inserted into the muffler section and the exhaust pipe is attached to the aft end of the IEDM. In another embodiment, a method of replacing an acoustic liner of an IEDM from a forward end is disclosed. The method includes removing the bellmouth from the IEDM and withdrawing the acoustic liner from the muffler section. A new acoustic liner is inserted into the muffler section and the bellmouth is reattached to the IEDM.

Procedure for replacement of acoustic liner in integrated exhaust duct muffler for use with airborne auxiliary power units

A method is provided for repairing a driven compressor housing including a bore having an inner surface configured to engage a shaft-mounted knife seal. The method includes the steps of removing material from the bore inner surface, press-fitting a sleeve into the bore, and plasma-spraying an abradable coating onto the bore inner surface.

Stepped sleeve repair of knife seal bores in driven compressor housing

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Peoria, AZ, United States of America

Susan Yip