Ferro Corporation

Akzo Nobel Coatings International B.v.

The Glidden Company

Susan M Miller

Perry A Toman

Daniel Bode

Gary P Craun

Henry J DeGraaf

Robert W Huff

Andrew M Rohn, Jr

Susan M Sobek

Joanne M Szydlowski

The present invention includes matte textured powder monocoat coating compositions that can be used to coat substrates, such as automobile bodies, and methods of coating such substrates. A powder coating composition may comprise an acrylic resin, a UV light stabilizer, a matting agent, and a texturing additive, wherein the cured powder coating composition transmits less than about 0.1% of UV light at 290 nm and less than about 0.5% of UV light at 400 nm.

Matte textured powder monocoat coating compositions

A method for reducing residue formation caused by volatile materials during the curing of powder coating compositions which includes the steps of applying different powder coating compositions to separate bases; placing each coated base in a separate extraction chamber; placing each separate extraction chamber in a curing oven; heating the coated base in its respective extraction chamber in the curing oven to curing temperature to cure the coating composition, and simultaneously flowing a stream of air through the respective extraction chamber to capture volatile emissions from the volatile materials in the air stream during the curing process; simultaneously flowing the respective stream of air out of the curing oven and chilling the stream to condense the volatile emissions from each of the compositions to a collectable form; determining the quantity of the emitted product from each of the compositions; and comparing the quantity of emitted product from each of the compositions to determine the composition that produced the least emissions.

Method of determining emissions from powder coatings

Clear and pigmented powder paint coatings are based on a thermosetting polymeric binder comprising low molecular weight, carboxylic acid functional, crystalline polyester and a coreactive glycidyl functional addition copolymer, preferably and glycidyl functional acrylic copolymer.

Thermosetting acid functional crystalline polyester modified acrylic

Thermosetting powder coating compositions are produced based on a low molecular weight glycidyl functional copolymer produced by solvent polymerization of ethylenic monomers in an organic solvent polymerization medium containing at least 15% by weight organic solvent based on the weight of solvent and monomers copolymerized, where the ethylenic monomers copolymerized comprise on a weight basis between about 15% and 35% glycidyl methacrylate, between about 5% and 60% methyl methacrylate, between about 2% and 15% butyl methacrylate, and between about 5% and 50% styrene, to produce glycidyl functional copolymer having a melt viscosity between 150 and 400 poise and a Tg between 80.degree. C. and 100.degree. C., where the copolymer is coreactive with carboxyl functional crosslinking compounds.

Thermosetting glycidyl modified acrylic powder coatings

Excellent adhesion of acrylic polymer coatings to plastic substrates can be obtained by the addition of an isocyanate modified polyester copolymer to the acrylic polymer coating.

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North Royalton, OH, United States of America

Susan M Miller