The Gillette Company

Suri A Sastri

Steve S Hahn

Thomas G Decker

Huei-Yang Chang

Richard McDonald

Ben H Alexander

The instant disclosure is concerned with martensitic stainless steel cutting edges such as razor blades which have superior corrosion resistance and which, although containing only between 0.30% to 0.45% carbon have hardnesses which are equal or better than cutting edges made from martensitic stainless steels containing 0.6% or more carbon which are widely sold commercially. Generally the blades are produced by treating them prior to hardening so that they will have a fine carbide microstructure comprising about 200 to about 500 carbides per 100 square microns, hardening them under conditions in which the fine microstructure will be substantially retained, i.e. subsequent to hardening they will still have about 200 to 500 carbides per 100 square microns, and forming the cutting edge.

Razor blades

A process for producing long-lasting corrosion resistant carbon steel razor blades and the products made thereby. The process comprises first coating the cutting edges of the blades with chromium; and then immersing the blades in an electroless coating bath to provide a coating of a nickel-phosphorous, nickel- copper- phosphorous, cobalt-phosphorous or cobalt-nickel-phosphorous coating material on at least the bodies of the blades, the chromium coating preventing beading up of the coating material on the cutting edges of the blades to an extent that would require resharpening of the cutting edges. The blades may thereafter be overcoated with a carboxy-substituted silicone oil composition preferably comprising therein a long chain aliphatic acid, alcohol, amide and mixtures thereof.

Process for producing corrosion resistant carbon steel razor blades and

The present invention is concerned with processes for microhoning cutting edges and especially those of razor blades, wherein the edges are subjected to sonic energy and especially ultrasonic energy while said edges are in contact with a slurry or dispersion of abrasive particles which have diameters of less than 3 microns.

Processes for treating cutting edges

The present invention is concerned with processes for michrohoning cutting edges and especially those of razor blades, wherein the edges are subjected to sonic energy and especially ultrasonic energy while said edges are in contact with a slurry or dispersion of abrasive particles which have diameters of less than 3 microns. The sonic or ultrasonic energy is emitted from a horn having a corrugated end and the ridges of said corrugated end are oriented so as to be perpendicular to the edges of the razor blades as they pass the horn, said blades being stacked in a magazine in which their edges are substantially parallel to one another and their flat surfaces in face-to-face relationship.

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Stow, MA, United States of America

Suri A Sastri