International Business Machines Corporation

Sung Dae Suk

Ruilong Xie

Junli Wang

Chen Zhang

Dechao Guo

Heng Wu

Kangguo Cheng

Devendra K Sadana

Chanro Park

Julien Frougier

Andrew Mark Greene

Tao Li

Somnath Ghosh

Juntao Li

Veeraraghavan S Basker

Ruqiang Bao

Jingyun Zhang

Lan Yu

Semiconductor channel layers vertically aligned and stacked one on top of another, each separated by a gate stack material, a source-drain epitaxy region adjacent to the semiconductor channel layers, a vertical side surface of the source-drain epitaxy region is adjacent to a vertical side surface of a conductive trench contact. A first set and a second set of semiconductor channel layers, a conductive trench contact between them and a source-drain between the first set and the conductive trench contact. Forming a first stack, a second stack and a third stack of nanosheet layers, forming a first, second and third sacrificial gate, forming a first source drain between the first and second stack, forming a second source drain between the second and third, forming a vertical trench in the first source drain while protecting the second source drain, and forming a stressor material layer in the vertical trench.

Strain generation and anchoring in gate-all-around field effect transistors

A semiconductor device includes a FinFET fin. The same FinFET fin is associated with a bottom FinFET and a top FinFET. The FinFET fin includes a lower channel portion, associated with the bottom FinFET, a top channel portion, associated with the top FinFET, and a channel isolator between the bottom channel portion and the top channel portion. A lower gate includes a vertical portion that is upon a sidewall of the bottom channel portion. An isolation layer may be formed upon the lower gate if it is desired for the top FinFET fin and the bottom FinFET fin to not share a gate. An upper gate is upon the top channel portion and is further upon the isolation layer, if present, or is upon the lower gate.

Upper and lower gate configurations of monolithic stacked FinFET transistors

A semiconductor device fabrication method is provided. The semiconductor device fabrication method includes frontside semiconductor device processing on a frontside of a wafer, flipping the wafer, backside semiconductor device processing on a backside of the wafer and backside and frontside contact formation processing on the backside and frontside of the wafer, respectively.

Three-dimensional, monolithically stacked field effect transistors formed on the front and backside of a wafer

A method is presented for forming a vertical transport field effect transistor (VTFET). The method includes forming a plurality of fins over a substrate, depositing a sacrificial material adjacent the plurality of fins, forming self-aligned spacers adjacent the plurality of fins, removing the sacrificial material to define openings under the self-aligned spacers, filling the openings with bottom spacers, depositing an interlayer dielectric (ILD) after patterning, laterally etching the substrate such that bottom surfaces of the plurality of fins are exposed, the lateral etching defining cavities within the substrate, and filling the cavities with an epitaxial material such that epitaxial regions are defined each having a symmetric tapered shape under a twin-fin structure. The single fin device can be formed through additional patterning and bottom epi under the single fin device that has an asymmetric tapered shape.

Self-aligned bottom spacer epi last flow for VTFET

A semiconductor device is provided. The semiconductor device includes a semiconductor substrate; a transistor stack structure formed on the semiconductor substrate, the transistor stack structure including a first FET and a second FET, where the first FET is a different polarity than the second FET; a first source-drain epitaxial layer of the first FET formed directly on the substrate adjacent to the first FET; and a second source-drain epitaxial layer of the second FET formed on the substrate adjacent to the second FET, wherein a bottom dielectric isolation layer is formed between the substrate and the second epitaxial layer.

Gate-all-around devices with isolated and non-isolated epitaxy regions for strain engineering

A method for manufacturing a vertical transistor device includes forming a plurality of fins on a substrate, and forming a gate dielectric layer on the fins and on the substrate adjacent the fins. In the method, one or more sacrificial layers are formed on the gate dielectric layer, and portions of the gate dielectric layer and the one or more sacrificial layers are removed to define a plurality of gate regions. The method also includes depositing a dielectric fill layer in gaps left by the removed gate dielectric and sacrificial layers, and selectively removing the remaining portions of the one or more sacrificial layers to form a plurality of vacant areas in the gate regions. First and second gate structures are respectively formed in first and second vacant areas of the plurality of vacant areas. The first and second gate structures are recessed to a uniform height.

Confined gate recessing for vertical transport field effect transistors

An embodiment of the invention may include a semiconductor structure and method of manufacturing. The semiconductor structure may include a top channel and a bottom channel, wherein the top channel includes a plurality of vertically oriented channels. The bottom channel includes a plurality of horizontally oriented channels. The semiconductor structure may include a gate surrounding the top channel and the bottom channel. The semiconductor structure may include spacers located on each side of the gate. A first spacer includes a dielectric material located between the plurality of vertically oriented channels. A second spacer includes a dielectric material located between the plurality of horizontally oriented channels. This may enable spacer formation between the vertical spacers.

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Watervliet, NY, United States of America

Sung Dae Suk