Honeywell International Inc.

Sun Goo Kang

Marshall Patton Saville

Gerald Duane Larue

Keith Alan Hurley

Werner Wick

A journal foil bearing comprising a retaining member having an inner surface which defines a shaft opening within which a rotatable shaft is receivable for rotation; and a foil assembly affixed to and lining the inner surface and comprising a plurality of foil sub-assemblies each subtending a circumferential segment, of the inner surface. Each of the foil sub-assemblies may comprise an under foil sandwiched between a spring foil disposed radially outwardly of the under foil, and a top foil disposed radially inwardly of the under foil, the under foil, the top foil, and the spring foil each having a leading edge distal from a trailing edge in a direction of rotation of the rotatable shaft, and each of the under foil, the top foil, and the spring foil being affixed to the retaining member along their respective leading edge, their respective trailing edge, or both their respective leading edge and their respective trailing edge, wherein a radius of curvature of the top foil is less than a radius of curvature of the under foil. A method of supporting a rotating shaft is also disclosed.

Hydrodynamic journal bearing

A turbocharger includes a foil bearing assembly mounted in a center housing between a compressor and a turbine of the turbocharger. The bearing assembly forms a unit installable into the center housing from one end thereof, and the center housing is a one-piece construction. The bearing assembly includes a foil thrust bearing assembly disposed between two foil journal bearings. The journals foils are mounted in annular bearing carriers fixedly mounted in the center housing. A radially inner portion of a thrust disk of the thrust bearing assembly is captured between a shaft and a shaft sleeve of the turbocharger. The center housing defines cooling air passages for supplying cooling air to the foil bearings, and optionally includes a water jacket for circulating engine coolant through the center housing.

Turbocharger with hydrodynamic foil bearings

A high load capacity hydrodynamic journal foil bearing system is disclosed, which comprises a top foil and a plurality of undersprings. Preload forces are transferred from the undersprings to internal circumferential compressive forces within a top foil, resulting in low preload forces against the shaft, allowing the shaft to expand at high speeds without increasing the preload forces or overloading the fluid film. One underspring may have a different spring rate than another underspring. The top foil may be normalized to shaft shape and dimensions. These features may be accomplished with using less mechanical parts than other journal foil bearing system designs.

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Los Angeles, CA, United States of America

Sun Goo Kang