Westinghouse Electric Corporation

Electric Power Research Institute Incorporated

Sui-Chun Ying

Robert T Hagaman

Kai J Baumann

Glen D Cooper

Joseph L Smith, Jr

Albert C Sismour, Jr

Donald C Litz

Carl Flick

An apparatus and method are provided for thermally balancing the rotor of a dynamo-electric machine by adjusting the flow of coolant through the rotor. According to one embodiment of the invention, the cooling flow is adjusted by inserted baffles into the axial coolant flow passages in the body portion of the rotor. According to another embodiment of the invention the cooling flow is adjusted by inserting adjustable orifices into the radial cooling passages in the body portion of the rotor.

Apparatus and method for thermal balancing of the rotor of a

A pole face slot filler (26,28) for insertion into a pole face slot formed in a pole region (18) of a generator rotor, the filler (26,28) having a U-shaped cross section and being composed of a base portion (36) and two leg portions (38) extending from the base portion (36) and forming the legs of the U-shaped cross section, wherein the filler (26,28) is configured and dimensioned to achieve a press fit in the pole face slot.

Pole face slot filler

A method and apparatus for locking the wedges used in a dynamoelectric machine having a radically ventilated rotor keys each wedge to its respective damper bar. By inserting a solid key in a selected keyway proximate to a point midway along the length of the rotor, and inserting split keys elsewhere, accumulated axial migration of the wedges relative to their respective damper bar is limited thereby ensuring adequate ventilation through the radically extending ducts.

Wedge locking device in a radially ventilated rotor

A rotor end turn winding and support system is disclosed which provides support in the radial, axial and circumferential directions for the end turns of a superconducting rotor field coil. The end turn conductor stack is tilted from a purely radial position to facilitate the winding of the small, flexible conductors of a superconducting rotor.

Rotor end turn winding and support structure

A support structure for unitizing coil turns into a single member and bracing each coil of a multi-coil stator dynamoelectric machine. Each stator coil includes several turns relatively concentrically disposed. Each coil turn constitutes two longitudinal conductor portions and two end turn conductor portions. One end turn portion serially connects two longitudinal portions and the remaining end turn portion serially connects one of the longitudinal portions with a longitudinal portion of a concentrically adjacent coil. Each coil preferably lies in a plane defined by a portion of a cylinder and the coils are disposed in a cylindrical arrangement having a longitudinal axis therethrough such that one longitudinal portion of the outermost coil turn lies along the outer radial extent of the cylindrical arrangement and the remaining longitudinal portion of the outermost coil turn lies radially nearer the longitudinal axis of the cylindrical arrangement. A rigid foundation member is situated in the plane of each coil within the concentrically innermost turn. Turns of each coil are structurally connected either directly to the foundation member or indirectly to the foundation member by being intermediately joined to a turn already joined to the foundation member. The concentric turns of each coil are separated by a predetermined distance through the use of interposed spacer members situated at desired axial and circumferential locations. Such coils present a spiral pancake appearance and are cooperatively disposed in the cylindrical arrangement between radially inner and outer supporting structures. Appropriately shaped wedges are disposed between selected coils and internal/external supporting members to account for the skewed or spiral manner in which each of the coils is arranged in the substantially cylindrical arrangement. Radial tie rods extending between the radially internal and external support members structurally integrate those members so as to insure structural integrity of the cylindrical arrangement. The radially external support member is preferably configured to extract load components from individual coil turns exposed at the cylindrical arrangement's outer periphery by either having radially inwardly directed struts extending between adjacent turns or having notches within which the radially outer conductor turns, when canted, are receivable.

Support structure for dynamoelectric machine stators spiral pancake

A method of thermal insulating a supercooled component of a superconducting apparatus is disclosed herein and includes a thermal radiation shield which is maintained at a reduced temperature relative to its ambient surroundings for more efficiently shielding its associated inner cooled component. The shield is cooled, preferably internally, by the direct application of a fluid refrigerant, specifically helium gas.

Radiation shield for use in a superconducting generator or the like and

A rotor is provided for an alternating current generator having a superconducting field winding. The rotor consists of a cylindrical outer member and a cylindrical inner member disposed coaxially inside the outer me mber. The inner rotor member carries a superconducting field winding and is cooled to maintain the winding temperature at superconducting temperatures during operation. The inner rotor member is rigidly attached at one end to the outer member and at the other end, which is the drive end, a connection is provided between the inner and outer members which has sufficient axial flexibility to allow large differential thermal expansion and contraction of the inner member, and which has sufficient torsional stiffness to transmit driving torque between the members. The flexible connection is preferably a laminated structure made up of thin slotted laminations having elements extending radially between the two rotor members and a driving connection to the inner member.

Rotor member for a superconducting generator

The sliding support connection of the inner rotor to the rotating outer rotor and stub shaft of the generator power train is closed by a flexible diaphragm which has protruding axially therefrom a plurality of integrally attached fingers. These fingers, at an outside radial surface, bear into a complementary cylindrical cavity in the end of the stub shaft having female spline receiving concavities. The fingers on their inside dimension define a frustoconical surface which bears against a spring loaded frustoconical mandrel, preferably loaded by a Belleville spring. During thermal axial excursion incident to cool down, the fingers by sliding into and out of the spline concavities in the stub shaft accommodate relative axial movement of the inner rotor relative to the outer rotor. During on-line operation of the rotor, the fingers maintain a positive and nonsliding fit with the stub shaft so that by positive outward pressure at the fingers, slip and fretting corrosion of the fingers and stub shaft is prevented. All necessary rotational flexure of the inner rotor is taken by the flexible diaphragm closing the inner rotor.

Sliding support for a superconducting generator rotor

In a superconducting generator rotor, inner and outer rotor structures are rigidly connected against torsional and axial relative movement at one end of the rotor. At the opposite end of the rotor a sliding support permits relative axial movement of the inner rotor relative to the outer rotor during cool down. The sliding support connection of the inner rotor to the rotating outer rotor and stub shaft of the generator power train is closed by a flexible diaphragm which has protruding axially therefrom a plurality of integrally attached fingers. These fingers, at an outside radial surface, bear into a complementary cylindrical cavity in the end of the stub shaft having female spline receiving concavities. During thermal axial excursion incident to cool down, the fingers by sliding into and out of the spline concavities in the stub shaft accommodate relative axial movement of the inner rotor relative to the outer rotor. During on-line operation of the rotor, the fingers maintain a positive and nonsliding fit with the stub shaft so that by positive outward pressure at the fingers, slip and fretting corrosion of the fingers and stub shaft is prevented.

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Monroeville, PA, United States of America

Sui-Chun Ying