Nike, Inc.

Nike International Ltd.

Nike Innovate C.v.

Sui-Chieh Yu

Denis Schiller

Ruzica Krstic

Hossein A Baghdadi

N Spencer Stone

Eric P Avar

Kevin W Hoffer

David Patrick Jones

Daniel Despain

Spencer Stone

Daniel DeSpain

Michael Bergmann

Dennis Schiller

A sole assembly for an article of footwear has a first portion having a lower ground engaging surface, an upper surface, and a recess formed in the upper surface. A second portion is seated in the recess in the first portion and has an upper surface. The second portion is formed from a first foam material prepared by a reaction product of a composition having about 10 to about 100 phr of a hydrogenated copolymer and about 10 to about 90 phr of a copolymer of ethlylene and an alpha olefin, the alpha olefin having up to 20 carbon atoms. The first foam material has a hardness of 25 to 45 Asker C and a density of less than 0.18 g/cm3.

Article of footwear with lightweight sole assembly

Disclosed is a method for molding a foamed article, such as a midsole or outsole for footwear, in which first water, then a desired amount of thermoplastic polyurethane foam beads are placed in a compression mold in the shape of the article and the mold is brought to a peak temperature of from about 130&#xb0; C. to about 180&#xb0; C. over a period of from about 300 to about 1500 seconds, then cooled to from about 5&#xb0; C. to about 80&#xb0; C. over a period of from about 300 to about 1500 seconds within about 30 seconds after the peak temperature is reached. The foamed article made by the method has a density of from about 0.1 to about 0.45 g/cm.

Bead foam compression molding method with in situ steam generation for low density product

A method of insert molding comprises placing in a first mold a curable rubber composition comprising a reactive species; placing on a surface of the rubber composition a first thermoplastic material in a film or layer comprising a group reactive with the reactive species of the rubber composition; curing the rubber composition in the mold to form a first molded article of cured rubber having a first thermoplastic material layer covalently bonded through reactive of the reactive species and the group; placing the first molded article as an insert into a second mold, the cured rubber contacting an inside surface of the second mold and the thermoplastic layer facing into the second mold cavity; closing the second mold and injecting into the second mold a second thermoplastic material that to form a second molded article comprising the first molded article thermally welded and/or covalently bonded to the second thermoplastic material.

Laminate and method for making laminate

Disclosed is a molded foamed article, such as a midsole or outsole for footwear, made by a method in which a desired amount of thermoplastic polyurethane foam beads are placed in a compression mold in the shape of the article and the mold is brought to a peak temperature of from about 130&#xb0; C. to about 180&#xb0; C. over a period of from about 300 to about 1500 seconds, then cooled to from about 5&#xb0; C. to about 80&#xb0; C. over a period of from about 300 to about 1500 seconds within about 30 seconds after the peak temperature is reached. The foamed article made by the method has a density of from about 0.1 to about 0.45 g/cm.

Low density foamed article made by bead foam compression molding method

Method for making laminate

A method of recycling scrap ethylene-vinyl acetate (EVA) foam involves foaming and crosslinking a blend containing virgin EVA resin and scrap EVA foam, as well as a crosslinking agent and blowing agent for the EVA resin. The blend further contains a compatibilizer, which is a hydrogenated petroleum resin.

EVA recycling method

Disclosed is a method for molding a foamed article, such as a midsole or outsole for footwear, in which a desired amount of thermoplastic polyurethane foam beads are placed in a compression mold in the shape of the article and the mold is brought to a peak temperature of from about 130&#xb0; C. to about 180&#xb0; C. over a period of from about 300 to about 1500 seconds, then cooled to from about 5&#xb0; C. to about 80&#xb0; C. over a period of from about 300 to about 1500 seconds within about 30 seconds after the peak temperature is reached. The foamed article made by the method has a density of from about 0.1 to about 0.45 g/cm.

Bead foam compression molding method for low density product

An article of footwear includes an upper and a sole assembly secured to the upper. The sole assembly includes a first portion having a lower ground engaging surface, an upper surface, and a recess formed in the upper surface. The upper surface of the first portion is in contact with the upper. A second portion is seated in the recess in the first portion and has an upper surface, with the upper surface of the second portion being in contact with the upper. The second portion comprises a foam material having a density less than 0.25 g/cm.

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Portland, OR, United States of America

Sui-Chieh Yu