Tranergy Corporation

Other

Gm Global Technolgoy Operations, Inc.

Drywall Taping Tools, Inc.

Sudhir Kumar

Shiv R Kumar

Venkat Dyavanapalli

James G Cheng

Dean A Becker

A rail lubricator for a railroad rail has a nozzle adjacent to the rail and attached thereto. The nozzle has a discharge orifice disposed beneath the top surface of the rail. The orifice is aimed generally longitudinally of the rail with the aiming including an upward component and a lateral component toward the centerline of the rail. Jets of lubricant project upwardly from the nozzle, arch above the top surface of the rail, and then fall onto the top surface and gage corner of the rail. This lubricates the top of a rail using an optimum amount of lubricant on the optimum area of the railhead. The lubricant is applied when the nozzles are spanned by a car.

Gage side or field side top-of-rail plus gage corner lubrication system

A rail-mounted, wheel-sensing system is shown having a wheel sensor and a rail mounting platform. The system includes a rugged steel rail clamp including two blocks mounted on the base of the rail by a pair of bolt extending under the rail. One block is connected to a vertically adjustable mounting bracket for carrying a sensor or other device. The mounting bracket includes a platform for the sensor. Two shields on the platform protecting a sensor mounted between them. An adapter plate may be added between the mounting bracket and the clamp for installation on lighter or heavier rails.

Wheel sensor assembly for rail base mounting

A friction management system for a traveling crane applies a liquid or solid friction modifier (FM) in precisely controlled quantities to the crane wheels or rail to improve performance and safety during movement of the crane. The friction modifier is applied by a nozzle mounted on a crane truck, which nozzle is opened and closed by a valve. The duration of the valve opening per second, which controls the friction modifier application rate, is approximately proportional to the average current draw, which is detected by current sensors connected to the truck motors.

Friction modifier applicator system for traveling cranes

This invention is an electro-hydraulic system to automatically lubricate railroad switches and enhance their performance. The lubrication covers switch plates, switch rods, switch points, the base of stock rail adjacent to switch rail and the top of both switch and stock rails. Wear and tear of the switch rail and lateral creep force impact are thus reduced and the switch operates smoothly. Switch related derailments, rail fractures and maintenance labor will be reduced significantly. A pressurized tank with a microprocessor controller, placed on the wayside, supplies an environmentally acceptable smooth-flowing lubricant via hoses or pipes to two nozzle holders with check valves mounted with special brackets a short distance from the switch point on both rails. Lubricant is sprayed with one or more nozzles on each rail switch to cover all or part of the switch length. One or two solenoid valves in the flow lines control the quantity of lubricant applied in each shot and the frequency of application. The solenoid valves are controlled by the programmed microprocessor. An air bubble eliminator trap is placed at a high point in the flow line to remove air trapped in the flow line and enable development of nozzle pressures comparable to the tank pressure. Thus an automatic and efficient new method of enhancing the performance of rail switches is achieved.

Railroad switch lubricator

A wayside lubricator for railroad cars has a number of sensors mounted adjacent the track which detect the approach and passage rail cars. A lubricant supply and a pressurizing system are mounted adjacent the track and in fluid communication with a control valve and spray nozzle. The spray nozzle is aimed to shoot lubricant into a target zone when the control valve is opened. The spray nozzle is turned on for a defined duration of time so that the quantity of the lubricant is kept under control. Application of the lubricant to the wheels of the locomotive is avoided by detecting locomotive wheels and leaving the valve closed until they pass. This invention reduces the friction between the wheel tread and rail on curves for the trailing cars and thus reduces the friction and the force that is experienced by the wheel flanges on curves.

Wayside wheel lubricator

A lubrication system for a railroad locomotive applies a lubricant with great accuracy in computer-controlled, precise quantities behind the last axle of the last locomotive such that the lubricant is consumed by the time the entire train has passed under all track, speed, temperature and train size conditions. Hydraulic pulse-width modulation (PWM or %PWM) controls the quantity of lubricant delivered. Time is divided into a series of windows each consisting of a few seconds. Lubricant delivered from a pressurized tank through long hoses to a solenoid controlled valve is then metered by the duration within this time window for which the computer computes and opens the valve. Compensation is provided for train tonnage and lubricant temperature as well as track curvature and train speed.

Top-of-rail lubrication rate control by the hydraulic pulse width modulation method

Top of rail lubrication control responsive to brake application

A lubrication system for a railroad locomotive applies a lubricant with great accuracy in computer-controlled, precise quantities behind the last axle of the last locomotive such that the lubricant is consumed by the time the entire train has passed under all track, speed, temperature and train size conditions. Hydraulic pulse-width modulation (PWM or % PWM) controls the quantity of lubricant delivered. Time is divided into a series of windows each consisting of a few seconds. Lubricant delivered from a pressurized tank through long hoses to a solenoid controlled valve is then metered by the duration within this time window for which the computer computes and opens the valve. Compensation is provided for train tonnage and lubricant temperature as well as track curvature and train speed.

Top-of-rail lubrication rate control by the hydraulic pulse width

In railroad applications, a new method of simultaneously lubricating the rail gage side (RAGS) and wheel flanges ahead of a locomotive's tractive wheels and lubricating the top of the rail (TOR) behind the tractive wheels to reduce the resistance of the trailing cars and reduce the locomotive wheel flange wear. The method involves controlling both lubricating units with the same computer controller when a single locomotive is used and two controllers located in two different locomotives in the case of a locomotive consist. The rail gage side lubricant spray is applied on curves of 2 degrees or more only on the high rail. For the top of rail lubrication at the trailing end of the locomotive or locomotive consist this invention requires that the angle of the lubricant jet on the rail from the vertical be between 0 and 80 degrees from the vertical, with the angle increasing in the rear or trailing direction. It further requires that the lubricant jet be a solid jet without breaking into a spray cone.

On board lubrication systems for lubricating top of rail for cars and

In railroad applications, an improved method and apparatus for optimizing on-board rail lubrication for both curved and tangent track. The lubricants are applied by an apparatus directly to the rails behind the last axle of the last locomotive of a locomotive consist. The system uses lubricant delivery nozzles which are integrated with the sand pipe and nozzle for each rail. The lubricant nozzles are aimed toward the wheel rail contact at a distance of several inches behind the contact for accurate application of one lubricant on the top of the rail (TOR) and another on the rail gage side (RAGS). The lubricant quantities sprayed on the rail are controlled by a miroprocessor with the use of a flow injection pulse, system or flow control valves. Furthermore, the microprocessor triggers sand application when emergency brakes are applied. A new method of determination of trailing tons in the train is used by averaging the total power used by the locomotives at a certain speed.

On-board lubrication system for direct application to curved and tangent

A new machine for laboratory testing of lubricants and tractive/braking characteristics commonly known as adhesion has been designed. It can provide measures of lubricant performance characteristics of lubricity and durability (retentivity). Furthermore, it provides a continuous description of lubricant consumption characteristics after application of fresh lubricant. The machine uses two suitably profiled and loaded wheels robing against each other with one wheel powered and the other wheel either freely rolling or braked. The axes of the two wheels can be kept aligned or misaligned by a specified angle for testing of lubricants or adhesion. For making the machine more accurate and usable a quick engagement self-aligning compound shaft and wheels have been designed. A three point alignment base with two linear slides, spline connection and drive shaft are used for setting the null condition. The machine uses a feedback speed control electric motor for maintaining a constant speed of the wheel which is critical for the testing. Power measured is analyzed through a computer or microprocessor which plots the lubrication characteristics in graphical form. For accurate measurement of adhesion a special load cell arrangement for cancellation of reaction moment has been designed in the machine. Adhesion and creep (nondimensional wheel slip) are also measured and plotted through the computer.

Lubrication and adhesion testing machine

This invention concerns a creepage control system for locomotives that optimizes adhesion while minimizing wasted energy, rail/wheel wear and shock loading on the drive train. The basis of the invention is to always maintain a small but positive value of the slope of the wheel-rail adhesion creep curve (or differential of adhesion versus creep) for all traction axles of the locomotive through microprocessor control. The value of the differential of adhesion versus creep is used to define an operating window for control and operation of motors continually in the optimum domain when high adhesion is demanded. When, due to a sudden increase in rail contamination, the value of the control function becomes negative, the microprocessor control reduces the generator excitation in stages until the function becomes positive and inside the operating window again. The microprocessor controls a rail cleaning system which is turned on or off depending on the cleanliness of the rail. It also controls a rail sanding system which is turned on or off depending on the magnitude of wheel creep.

Differential creepage control system for optimizing adhesion of

In railroad operations, a method and apparatus for optimizing on-board rail lubrication for both curved and tangent track. The apparatus is mounted on the car body of the last locomotive of a locomotive consist behind the last axle. A lubricating device applies two different lubricants, one on the crown of the rail and the other on the gage side. The amount and type of the crown lubricant are chosen such that the crown lubricant is totally consumed by the passage of the train wheels. The amount of application of the two lubricants is controlled by a microprocessor. A new sensor has been devised which measures degree of rail curve and estimates the angle of attack of the wheel on the rail by converting lateral displacement into either of the two quantities. This value is provided to the microprocessor. Other sensors measuring speed, temperature, humidity, etc. provide input signals to the microprocessor. This invention not only reduces the friction coefficient between the wheel flanges and the rail but also reduces the forces between the wheel flanges and the rail. Both rail and wheel wear are reduced while simultaneously also reducing the fuel consumed in the train.

Growing community of inventors

Darien, IL, United States of America

Sudhir Kumar