Cenovus Energy Inc.

Fccl Partnership

Subodh Gupta

Michael N Holmes

Jennifer D Wood

Sarbajit Banerjee

Simon Gittins

Simon D Gittins

Wasif Zaheer

Thomas E O'Loughlin

Lacey Douglas

Anita

Robert V Dennis-Pelcher

Eric A MacDonald

Amos Ben-Zvi

Arun Sood

Mark Bilozir

Christian Canas

Xinjie Wu

Khalil Zeidani

Alvin Winestock

Mark A Bilozir

Sam Chen

Patty Morris

Kirsten Pugh

Claire Y Hong

Kirsten Amy Yeates Pugh

Rosana Patricia Bracho Dominguez

Disclosed herein are methods of preparing bitumen for transport, apparatus for preparing bitumen for transport, methods of transporting bitumen, and transportation-ready forms of bitumen. Instead of relying on exogenous components to induce bitumen solidification, the methods and apparatus of the present disclosure reorganize bituminous materials derived from the same origin into core-shell bitumen microcapsules, such that relatively low solubility components (e.g. asphaltenes) encapsulate relatively high solubility components (e.g. maltenes). Importantly, the bitumen microcapsules of the present disclosure are sufficiently mechanically resilient to meet one or more thresholds for midstream transportation, and they are readily fluidized for downstream processing with conventional technologies. Taken together, these aspects may ameliorate one or more challenges in achieving commercially viable bitumen solidification technologies.

Mechanically resilient bitumen microcapsules for midstream transport

A vessel for transporting a material that is solid or semi-solid at ambient temperature, includes a body having an interior surface comprising textured metal, and a superoleophobic coating on the interior surface for inhibiting the material from adhering to the interior surface, the superoleophobic coating including a nanotextured coating disposed on the textured metal and functionalized with a fluorinated compound. The superoleophobic coating facilitates flow of the material along the interior surface.

Apparatus for viscous hydrocarbon transportation

Methods, processes, and apparatuses for preparing and transporting bitumen. Bitumen may be prilled such that a bitumen product comprising a prill core and a non-stick coating is produced. The non-stick coating may comprise asphaltenes and the prill core may comprise bitumen, deasphalted oil, or both bitumen and deasphalted oil. The resultant non-stick coated prills have reduced adhesion to transportation vessels and other non-stick coated prills at a temperature below an adhesion temperature, facilitating transport.

Bitumen solidification and prilling

Methods for preparing, converting, and/or transporting bitumen are provided. Asphaltene prills, prilling processes, and converted bitumen suitable for transport are disclosed. One method for preparing bitumen for transport comprises: separating asphaltene from the bitumen to generate a deasphalted oil and asphaltene; separating the asphaltene into a first asphaltene fraction and a second asphaltene fraction, the first asphaltene fraction being less soluble in deasphalted oil and the second asphaltene fraction being more soluble in deasphalted oil; and forming an asphaltene prill comprising an inner core comprising the second asphaltene fraction and an outer layer comprising the first asphaltene fraction. Asphaltene prills disclosed herein may comprise an inner core comprising an asphaltene fraction having more solubility in deasphalted oil, and an outer layer comprising an asphaltene fraction having less solubility in deasphalted oil. Methods for the transport of bitumen via a pipeline are disclosed.

Bitumen processing and transport

A process for hydrocarbon recovery performs a steam assisted gravity drainage (SAGD) operation by injecting steam in a steam injection well of a SAGD well pair and continuing to inject steam to establish fluid communication between the steam injection well and an oxidizing gas injection well that includes an oxidizing gas injection well segment that is spaced generally above the steam injection well segment, and producing hydrocarbons from a hydrocarbon production well of the SAGD well pair, the hydrocarbon production well including a generally horizontal production well segment disposed generally parallel to and vertically below a generally horizontal steam injection well segment of the steam injection well such that the steam injection well segment is disposed generally vertically between the production well segment and the oxidizing gas injection well segment. In response to determining that the steam injected in the steam injection well reaches the oxidizing gas injection well or is near a top of the oil sands reservoir, SAGD is discontinued and oxidizing gas is injected through an injection well. The oxidizing gas supports in situ combustion (ISC) in the reservoir. During ISC, combustion gases are produced through the steam injection well of the steam assisted gravity drainage well pair; and the mobilized hydrocarbons are recovered from the reservoir through the hydrocarbon production well of the steam assisted gravity drainage well pair.

Hydrocarbon recovery facilitated by in situ combustion

An integrated thermal recovery process using a solvent of a pentane or hexane or both as an additive to, or sole component of, a gravity-dominated process for recovering bitumen or heavy oil from a reservoir. A pentane-hexane specific solvent fraction is extracted at surface from a diluent stream. That pentane-hexane solvent fraction is then injected into the reservoir as part of a gravity-dominated recovery process within the reservoir, and when that solvent fraction is subsequently produced as part of the oil or bitumen blend, it is allowed to remain within the blend to enhance the subsequent blend treating and transportation steps. Meanwhile, the remainder of the diluent from which the solvent stream had been extracted is utilized at surface as a blending stream to serve as an aid in treating of produced fluids and also to serve as a means of rendering the bitumen or heavy oil stream pipelineable.

Pentane-hexane solvent in situ recovery of heavy oil

Growing community of inventors

Calgary, Canada

Subodh Gupta