Milliken + Co

Milliken Research Corporation

Steven W Cox

Ronald Magee

Jonathan C McCay

Richard A Bittner

Harold L Johnson, Jr

George C Varner

Harold Lee Johnson

Louis William Adams, Jr

Jerome L Wood

Provided herein is a process for randomly patterning a plurality of carpet tiles, each tile having a composite pattern containing at least a base pattern and an overlay pattern. When installed, the random order of patterning results in random tile placement and an overall random appearance. The overlay patterns are randomly chosen from a library of patterns until each individual pattern has been used to create a tile series. The overlay patterns may be manipulated by rotating, mirror-imaging, rotating and mirror-imaging, or repositioning to produce additional variations and increase the number of tiles in the series. The base pattern may optionally be manipulated before being incorporated into the composite pattern. A tile collection, containing such randomly ordered composite patterns, is also described.

Automated randomized pattern generation using pre-defined design overlays and products produced thereby

An automated system for generating large numbers of digitally-defined patterns suitable for printing on textiles wherein each pattern is individually different but shares one or more unifying design motifs with all other patterns. In the general case, each pattern is comprised of at least two components in the form of separately configurable pattern layers that are digitally superimposed to form a composite pattern that is unique but visually related to all other unique patterns that use pattern layers taken from the same pattern sources.

Automated pattern generation processes

Disclosed herein is an electronic digital control system for printing a pattern onto the surface of a moving substrate in accordance with digitally-defined pattern data using a plurality of individually controllable colorant-dispensing applicators arranged in a series of arrays positioned along the path of said moving substrate, with each array containing a colorant representing a separate process color. The digital control system converts the pattern data, expressed in terms of a color assignment for each individual pattern element comprising the desired pattern, into a series of logical firing instructions for each applicator as required to reproduce the assigned color on the substrate using one or more process colors.

Digital control system

This invention relates to an image processing method whereby large scale patterning artifacts in a pattern comprised of a large number of pattern repeats can be detected by processing a single pattern repeat and, if desired, the method can be used to modify the pattern repeat to render such artifacts less visually obtrusive.

Processing of pixel-based images for use in patterned substrates

A textile dyeing apparatus enables the real-time selection of destinations for pattern information. A pattern control system has a plurality of destinations for receiving pattern information. The pattern control system includes means for selecting one of the destinations in response to a selectional signal. A processor coupled to the pattern control system transfers the pattern information. The processor includes a first memory for locally storing the pattern information and a programmable direct memory access controller board, coupled to said first memory. The board initiates the transfer of the pattern information from the first memory in response to a transfer signal from the processor. The processor also includes an output data bus, receiving the transferred pattern information, coupled in parallel with the inputs of the plurality of destinations in the pattern control system, and a selection circuit providing the selection signal in real-time to the means for selecting in response to selection information stored in the first memory.

Process and apparatus allowing the real-time distribution of data for

A diagnostic system checks the major hardware components in a pattern control system used in a textile dyeing apparatus. The system includes bypass logic circuitry which permits selective bypassing of either the look-up tables, stagger memories, or both the look-up tables and the stagger memories in the pattern control system. The diagnostic system checks the look-up tables in the pattern control system to assure that the address lines for the look-up tables operate properly. A prime number pattern is loaded into the look-up tables such that each address location for each look-up table will have a different piece of data. The look-up tables are then read in address sequence and the output thereof compared with a previously stored prime number pattern to determine whether any errors arose. The system further checks the firing times produced by the gatling memory section of the pattern control system by simulating a machine speedup and checking for the onset of machine optimum speed and machine overspeed.

Diagnostic system for textile dyeing apparatus

A control system for a textile dying apparatus processes and distributes digitally encoded pattern information. A substrate is moved on a path along which the surface of the substrate comes into operative range of a plurality of arrays arranged along the path of the substrate. Each of the arrays has a plurality of individual dye applicators capable of selectively projecting a stream of dye onto a predetermined portion of the substrate corresponding to a pattern element in a pattern composed of a pattern element matrix with a plurality of pattern elements in each of a plurality of pattern rows. Each pattern element is associated with a visually distinct pattern area. The dye applicators project dye for a time period determined by the pattern information. The method first determines a set of initial values. From the initial values it generates a firing command matrix having, for each dye applicator in each array, a firing command sequence corresponding to the pattern element to which that dye applicator may apply dye in each pattern rows. Finally, the method allocates, for simultaneous transmission to each dye applicator in each array, the firing command sequence in the firing command matrix corresponding to the pattern element in the pattern row to be applied to the predetermined portion of the substrate that is passing within operative range of the dye applicator at the time of transmission.

System for assigning discrete time periods for dye applicators in a

A control system for a patterning device which provides a method for sequentially loading look-up tables, representing pattern conversion values for different patterns to be printed in sequence, into a patterning device in real time. The system also provides a method for reloading a paricular look-up table or group of look-up tables in a prioritized sequence as necessary in order to change the characteristics of the pattern or patterns represented by the table or tables.

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Chesnee, SC, United States of America

Steven W Cox