Miasole

Beijing Apollo Ding Rong Solar Technology Co., Ltd.

Apollo Precision Fujian Limited

Hanergy Holding Group Ltd.

Apollo Precision Kunming Yuanhong Limited

Steven Thomas Croft

Jason Stephen Corneille

Shawn Everson

William James McColl

Mulugeta Zerfu Wudu

Dallas W Meyer

Steven Douglas Flanders

Whitfield Gardner Halstead

Aaron M Schultz

Robert Warren Erickson

Todd Allen Krajewski

Osman Ghandour

Will McColl

Whit Halstead

Kent Whitfield

Tanya Dhir

Darin Britwhistle

Jason Stephan Corneille

William James Mccoll

An interconnect assembly. The interconnect assembly includes a trace that includes a plurality of electrically conductive portions. The plurality of electrically conductive portions is configured both to collect current from a first solar cell and to interconnect electrically to a second solar cell. In addition, the plurality of electrically conductive portions is configured such that solar-cell efficiency is substantially undiminished in an event that any one of the plurality of electrically conductive portions is conductively impaired.

Interconnect assembly

Provided are novel interconnect wire network assemblies and methods of fabricating thereof. An assembly may include conductive portions/individual wires that, in certain embodiments, are substantially parallel to each other. The assembly also includes two or more carrier films (i.e., the front side and back side films) attached to opposite sides of the wires. The films are typically attached along the wire ends. The films are made from electrically insulating materials and at least the front side film is substantially transparent. The front side film is used to attach the wires to a photovoltaic surface of one cell, while the back side film is used for attachment to a substrate surface of another cell. These attachments electrically interconnect the two cells in series. In certain embodiments, one or both carrier films extend beyond two end wires and form insulated portions that allow much closer arrangements of the cells in a module.

Wire network for interconnecting photovoltaic cells

Provided are flexible photovoltaic modules having flexible module connectors that allow their connector bodies to move with respect to other parts of the modules in one or more directions. This flexibility may be used to align connector bodies during installation. Further, flexibility may help to overcome the thermal expansion differences of various modules and supporting structure components during operation. Flexible arms may be used to support connector bodies with respect to module sealing sheets to provide the necessary flexibility. Such modules may also include various touch safety features to keep conductive elements of the module connectors disconnected from the photovoltaic cells prior to installation of the module and during initial installation operations. Also provided are flexible photovoltaic assemblies, each including multiple modules electrically interconnected with each other and sealed at their interfaces. An assembly may be reconfigured in the field to remove one or more modules from the assembly.

Flexible module connectors of flexible photovoltaic modules

Provided are novel building integrable photovoltaic (BIP) assemblies and methods of installation thereof on building structures. The BIP assembly includes a base sheet or a sheath, which may be a plywood board or an oriented strand (OSB) board, and multiple electrically interconnected photovoltaic inserts, which are attached to and supported by the base sheet. The base sheet is configured to be positioned directly the building structures, such as roof rafters. Various electrical components may be positioned within cavities of the base sheet and/or at the back side of that sheet. Such components are configured to align in between the roof rafters during installation. The spacing between the rafters provides access to the components and allows the components to extend away from the base sheet and into the spacing. Various electrical components may be installed and removed from the BIP assembly during its fabrication and/or installation.

Base sheet integrated photovolatic roofing assemblies

A photovoltaic device includes at least one photovoltaic cell and a DC/DC converter electrically coupled to the at least one photovoltaic cell. The at least one photovoltaic cell and the DC/DC converter are integrated into a photovoltaic package.

Thin-film photovoltaic power element with integrated low-profile high-efficiency DC-DC converter

An integral mounting and shipping support device. The device includes a mounting structure and a shipping support structure. The shipping support structure is configured to grip an object to be shipped. The device also includes a first stacking structure and a second stacking structure. The first stacking structure of a first mounting and shipping support device is configured to couple with the second stacking structure of a second mounting and shipping support device.

Solar panel with integrated mounting clip/shipping support

Provided are bypass diode assemblies for use in photovoltaic modules. Also provided are methods of fabricating such assemblies and a method of fabricating photovoltaic modules using such assemblies. A diode assembly may include an insulating strip, at least one lead-diode assembly having a diode and two leads, and at least two interconnecting conductors overlapping with and electrically contacting the leads of the lead-diode assembly. The insulating strip supports the lead-diode assembly and conductors and at least partially insulates these components from photovoltaic cells. Specifically, during module fabrication, the interconnecting conductors make electrical connections to the back sides of the cells through cutouts in the insulating strip. The electrical connections may be made to every cell in a row or a subset of selected cells in that row. In certain embodiments, the same interconnecting conductor is connected to two or more cells positioned in adjacent rows.

Integrated diode assemblies for photovoltaic modules

A solar-cell module. The solar-cell module includes a plurality of solar cells that are electrically coupled together. The solar-cell module further includes an in-laminate-diode assembly electrically coupled with the plurality of solar cells. The in-laminate-diode assembly is configured to prevent power loss. The solar-cell module also includes a protective structure at least partially encapsulating the plurality of solar cells. In addition, the solar-cell module includes a plurality of external-connection mechanisms mounted to a respective plurality of edge regions of the protective structure. An external-connection mechanism of the plurality of external-connection mechanisms is configured to enable collection of current from the plurality of solar cells and to allow interconnection with at least one other external device.

Solar-cell module with in-laminate diodes and external-connection mechanisms mounted to respective edge regions

Base sheet integrated photovoltaic roofing assemblies

A combined diode, lead assembly incorporating two expansion joints. The combined diode, lead assembly incorporating two expansion joints includes a diode having a first diode terminal and a second diode terminal, a first conductor and a second conductor. The first conductor includes a first terminal that is electrically coupled to the diode at the first diode terminal and a second terminal that is configured as a first expansion joint, which is configured to electrically couple to a first interconnecting-conductor and is configured to reduce a stress applied to the diode by the first conductor. The second conductor includes a first terminal that is electrically coupled to the diode at the second diode terminal and a second terminal that is configured as a second expansion joint, which is configured to electrically couple to a second interconnecting-conductor and is configured to reduce a stress applied to the diode by the second conductor.

Combined diode, lead assembly incorporating an expansion joint

Provided herein are methods of incorporating additives into thin-film solar cell substrates and back contacts. In certain embodiments, sodium is incorporated into a substrate or a back contact of a thin-film photovoltaic stack where it can diffuse into a CIGS or other absorber layer to improve efficiency and/or growth of the layer. The methods involve laser treating the substrate or back contact in the presence of a sodium (or sodium-containing) solid or vapor to thereby incorporate sodium into the surface of the substrate or back contact. In certain embodiments, the surface is simultaneously smoothed.

Sodium-incorporation in solar cell substrates and contacts

Provided are novel junction boxes for solar modules. The junction boxes or J-boxes can be rotated or otherwise moved to change the module's electrical connection state. According to various embodiments, the J-boxes are movable between two or more orientations each associated with an electrical connection configuration. In particular embodiments, the configurations include two or more of an on position, an off position, an on series configuration, an on series-parallel configuration, and a bypass configuration. A J-box according to certain embodiments includes a replaceable insert. The insert may include one or more bypass diodes, an inverter or a DC/DC converter.

Rotatable junction box for a solar module

Provided herein are methods of polishing, cleaning and texturing back contacts of thin-film solar cells. According to various embodiments, the methods involve irradiating sites on the back contact with laser beams to remove contaminants and/or smooth the surface of the back contact. The back contact, e.g., a molybdenum, copper, or niobium thin-film, is smoothed prior to deposition of the absorber and other thin-films of the photovoltaic stack. In certain embodiments, laser polishing of the back contact is used to enhance the diffusion barrier characteristics of the back contact layer, with all or a surface layer of the back contact becoming essentially amorphous. In certain embodiments, the adhesion of the absorber layer is enhanced by the textured back contact and by the presence of the amorphous metal at the deposition surface.

Growing community of inventors

Menlo Park, CA, United States of America

Steven Thomas Croft