Lennox Industries Inc.

Lennox Manufacturing, Inc.

Steven Schneider

Eric M Perez

Mark G Beste

Eric Chanthalangsy

Randal Poirier

Glenn Will Kowald

Ian Burmania

Bryan Smith

John Nhu Tran

Harold Gene Harvard, Jr

A fresh-air intake according to aspects of the disclosure includes an outer cover having a pair of side panels disposed in a generally parallel spaced relationship, a top panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels, a bottom panel disposed generally parallel to the top panel, and a front panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels and the top panel, the front panel having a window formed therein, a supply line coupled to the bottom panel, a weir extending above the bottom panel and surrounding a junction with the supply line, a baffle disposed inside the outer cover, the baffle being disposed inwardly of the window so as to prevent infiltration of moisture into the supply line, and a weep hole formed in the bottom panel.

Fresh air intake for low NOx emission furnace

A burner assembly according to aspects of the disclosure includes a burner surface carried by a burner, the burner surface extending outward from a front side of the burner, a housing coupled to the burner on a side opposite the front side of the burner, a gasket disposed between the burner and the housing, a thermally anisotropic protective covering located on the front side of the burner and surrounding a perimeter of the burner surface, and an igniter positioned adjacent to the burner surface.

Pre-mix burner assembly for low NOx emission furnace

A burner box assembly according to aspects of the disclosure includes an outer cover, the outer cover having a sloped bottom face that directs condensation away from a heat-exchange tube, a heat-resistant liner having a plurality of panel members, the heat-resistant liner being disposed within the outer cover, a shield disposed between the heat-resistant liner and the sloped bottom face of the outer cover such that an air gap is formed between the shield and the sloped bottom face, and a tubular member abutting at least one of the plurality of panel members and disposed within the heat-exchange tube.

Burner box liner for low NOx emission furnace

A heating control system that includes a heating unit with a constant burner and a pulsed burner. The constant burner is configured to remain active during operation. The pulsed burner is configured to toggle between an active mode and an inactive mode. The heating control system further includes a memory operable to store a temperature map that maps temperatures to percentages of a period that the pulsed burner is active and a microprocessor operably coupled to the heating unit and the memory. The microprocessor is configured to transmit a first electrical signal to activate the constant burner, obtain a temperature set point, determine the percentage of the period that the pulsed burner is active using the temperature set point and the temperature map, and transmit a second electrical signal to toggle the pulsed burner based on the determination of the percentage of the period that the pulsed burner is active.

Heating furnace using gas pulse modulation temperature control mode

A heating control method includes determining a first speed for an air circulation fan that corresponds with a temperature set point using a temperature map that maps temperatures to speeds of the air circulation fan and operating the air circulation fan at the first speed and a heating unit in a first configuration with at least one active burner from a plurality of burners where less than all of the burners are active when the heating unit is in the first configuration. The method further includes measuring a first temperature while operating the air circulation fan at the first speed, determining a temperature difference between the first temperature and the temperature set point, comparing the temperature difference to a temperature difference threshold, and updating the temperature map to map the first speed to the first temperature when the temperature difference is greater than the temperature difference threshold.

Heating furnace using self-calibration mode

A heating system retrofitted to be operable through multiple heat stages at a constant fuel-air mixture includes a tube heat exchanger having a plurality of burners, a combustion air blower (CAB) having an exhaust vent connected with the plurality of burners, the CAB operable at a first speed and a second speed, a first valve connecting a fuel source to a first subset of the plurality of burners, and a second valve connecting a fuel source to a second subset of the plurality of burners.

Method of field conversion of a heating system to a multiple stage modulating gas fired heat exchanger

A heating control device including input/output ports, a memory operable to store smoke output thresholds, and a microprocessor. The microprocessor is configured to transmit a first electrical signal to operate an air circulation fan at a first speed and a heating unit in a first configuration to burn a lubricant at a first temperature where less than all of the burners are active. The microprocessor is further configured to obtain a smoke output measurement for the first temperature, compare the smoke output measurement to the smoke output threshold, and transmit a second electrical signal to transition the air circulation fan to a second speed to burn the lubricant at a second temperature that is greater than the first temperature when the smoke output measurement is less than the smoke output threshold and is less than the first temperature when the smoke output measurement is greater than the smoke output threshold.

Heating furnace using auto heating commissioning mode

A heating system comprising an air circulation fan, a heating unit, a memory that is operable to store a temperature map, and a microprocessor. The microprocessor is configured to operate the air circulation fan at a first speed and the heating unit in a first configuration. When the heating unit is in the first configuration, the heating unit is configured to achieve a first temperature and such that less than all of the burners are active. The microprocessor is also configured to receive a temperature set point and to determine a second speed for the air circulation fan using the temperature set point and the temperature map in response to receiving the temperature set point. Further, the microprocessor is configured to transition the air circulation fan from the first speed to the second speed in response to determining the second speed.

Heating furnace using discharge air heating control mode

A heating control system including an air circulation fan, a heating unit, a memory, and a microprocessor. The microprocessor is configured to operate the air circulation fan at a first speed and the heating unit in a first configuration where less than all of the burners are active. The microprocessor is further configured to determine a first temperature difference, compare the first temperature difference to a first temperature difference threshold, and transition the air circulation fan from the first speed to a second speed when the first temperature difference is less than the first temperature difference threshold. The microprocessor is further configured to determine a second temperature difference, compare the second temperature difference to a second temperature difference threshold, and transition the air circulation fan from the second speed to a third speed when the second temperature difference is less than the second temperature difference threshold.

Heating furnace using rapid response heat control mode

A modulating heating system includes a tube heat exchanger having a plurality of burners, a combustion air blower (CAB) having an exhaust vent connected with the plurality of burners, the CAB operable at a first speed and a second speed, a first valve connecting a fuel source to a first subset of the plurality of burners, and a second valve connecting a fuel source to a second subset of the plurality of burners, wherein the first and second valves each have a low fire rate and a high fire rate. The heat exchanger is operable through multiple heat stages at a constant fuel-air mixture.

Multiple stage modulating gas fired heat exchanger

A heating control system including an air circulation fan, a heating unit, a memory, and a microprocessor. The microprocessor is configured to operate the air circulation fan at a first speed and the heating unit in a first configuration to achieve a first temperature rise where less than all of the burners are active. The microprocessor is further configured to compare the first temperature rise to a first temperature rise threshold and transition the air circulation fan to a second speed to achieve a second temperature rise when the first temperature rise is less than the first temperature rise threshold. The microprocessor is further configured to compare the second temperature rise to a second temperature rise threshold and transition the air circulation fan to a third speed when the second temperature rise is greater than the second temperature rise threshold.

Heating furnace using energy saving mode

A heating control device comprising input/output ports, a memory, and a microprocessor. The microprocessor is configured to transmit a first electrical signal to operate an air circulation fan at a first speed and a heating unit in a first configuration to achieve a first temperature rise where less than all of the burners are active. The microprocessor is further configured to obtain a return air temperature, obtain a room air temperature, and determine a temperature difference between the return air temperature and the room air temperature. The microprocessor is further configured to compare the temperature difference to a temperature rise threshold and transmit a second electrical signal to transition the air circulation fan from the first speed to a second speed to achieve a second temperature rise that is less than the first temperature rise when the temperature difference is greater than the temperature rise threshold.

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Plano, TX, United States of America

Steven Schneider