Bayer Corporation

Bayer Materialscience, LLC

Miles Inc.

Covestro LLC

Steven L Schilling

Edward E Ball

Keith J Headley

Herman P Doerge

Clarence D Blue

Harold R Parsons

Rick L Adkins

Robert P Yeater

John F Szabat

Jeffrey S Bolton

Ramon Kalyanaraman

Edward P Squiller

Robson M Mafoti

Don S Wardius

David F Sounik

Charles E Mortimer

Richard E Keegan

Joseph M Sutej

Lotar H Hanusa

Kevin J Elsken

Phil M Soland

Jeanne L Beaumont

Donald C Dunham

Ricky L Adkins

V Michael Mautino

Michael V Mautino

This invention relates to rigid polyurethane foams which are co-blown with a mixture of a hydrocarbon blowing agent and a halogenated olefin blowing agent. This invention also relates to a process for preparing these rigid polyurethane foams, and to an isocyanate-reactive component containing a polyol blend and the mixture of blowing agents. Phase stable isocyanate-reactive blends are also described.

Polyurethane foams co-blown with a mixture of a hydrocarbon and a halogenated olefin

The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (&#x3e;8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.

Process for preparing rigid polyisocyanurate foams using natural-oil polyols

Rigid closed-cell polyurethane foams with low k-factors are produced by reacting an organic polyisocyanate with an amine-based polyether polyol and a polyester polyol in the presence of a catalyst and a hydrofluorocarbon blowing agent, preferably, HFC-245fa. It is preferred that no water be added to the reaction mixture.

Rigid polyurethane foams with low thermal conductivity and a process for their production

A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.

Rigid polyurethane foams for insulation and process for producing same

In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.

Rigid polyurethane foams with improved properties

A co-initiated polyether polyol is produced by suspending a solid polyhydroxyl compound in an amine-initiated polyol, heating the suspension and alkoxylating the heated suspension. These co-initiated polyether polyols are particularly useful for the production of polyurethanes.

Co-initiated polyols useful for the production of rigid polyurethane foams

This invention relates to stable aromatic amine compositions. These compositions comprise a) a compound selected from the group consisting of alkali metal salts of sulfur compounds, hydrates thereof and aldehydes thereof, aluminum hydrides, borates and boron compounds; and b) an aromatic amine. This invention also relates to a process for stabilizing the color of aromatic amines, and to the production of polyether polyols from these stable aromatic amine compositions.

Stable aromatic amine composition, and a process for preparing color

This invention relates to a process for the purification of polyether polyols. This process enables the removal of residual alkaline metal catalyst from produced polyether polyol. It comprises a) adding glycerine to a polyether polyol that contains Group IA alkaline metal catalyst to form a precipitate, and b) separating the precipitate formed in a) to provide a purified polyether polyol. The present invention also relates to the purified polyether polyol produced by this process, the precipitate produced by this process, and the use of the precipitate as an alkaline metal catalyst in a process for the production of polyether polyols.

Process for the removal of alkalinity in the manufacture of polyether

Disclosed herein is an improved process for preparing a polyamine mixture derived by reacting aniline with formaldehyde in the presence of an acid catalyst the improvement comprising mildly reducing the polyamine mixture by a process step comprising catalytically or chemically hydrogenating the polyamine mixture in the presence of a metal catalyst.

Process for preparing polyamines and polysocyanates

This invention relates to stable aromatic amine compositions. These compositions comprise a) a compound selected from the group consisting of aldehydes, ketones, acetals and ketals, and b) an aromatic amine. This invention also relates to a process for stabilizing the color of aromatic amines, and to the use of these aromatic amines as initiators for the preparation of polyether polyols.

Stable aromatic amine composition, a process for preparing color stable

Clear, amine-initiated polyether polyols are made by epoxidizing an amine in the presence of an alkali metal hydroxide catalyst. After the desired degree of epoxidation has been achieved, a hydroxy-carboxylic acid is added to the epoxidized mixture in an amount sufficient to neutralize any remaining alkali metal hydroxide. The polyols produced in this manner are particularly useful for the production of polyurethane and apolyisocyanurate foams.

Amine-initiated polyether polyols and a process for their production

A polyisocyanate having an acid value of at least 0.01% HCl is used to produce polyisocyanate, polyisocyanurate and polyurethane urea foams with an HCFC blowing agent. The use of such a polyisocyanate is advantageous because the polyisocyanate does not cause significant decomposition of the HCFC blowing agent.

Foam-forming mixtures with decreased decomposition of hydrohalocarbon

Rigid polyurethane foams are produced by reacting an organic polyisocyanate with a sucrose-based polyether polyol in the presence of a catalyst and a blowing agent selected from hydrogen-containing chlorofluorocarbons, hydrogen-containing fluorocarbons, hydrocarbons and mixtures thereof. These foams are characterized by good demold and insulation properties.

Rigid foams with improved insulation and physical properties

The present invention encompasses an improved process for preparing polymethylene polyphenyl polyisocyanate comprising reacting phosgene with polymethylene polyphenyl polyamine, the improvement wherein the polymethylene polyphenyl polyamine is acidified prior to phosgenation.

Process for preparing polyamines for lighter color polyisocyanate based

An organic acid having at least two carboxylic acid groups, no tertiary amino groups and a pK.sub.a of up to 3.1 is added to an HCFC blowing agent or to a composition, preferably an isocyanate-reactive composition, in which an HCFC blowing agent is present to reduce decomposition of the HCFC blowing agent. The resultant compositions are useful in the production of polyisocyanurate, polyurethane and/or polyurea foams.

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Glen Dale, WV, United States of America

Steven L Schilling