Momentive Specialty Chemicals Inc.

Hexion Specialty Chemicals, Inc.

Ergon, Inc.

Other

Borden Chemical, Inc.

Steven Joseph Wantling

Bonnie Zepka

Harden Christopher Wren

Jason L Holder

Thomas Michael Donlon

Jimmy Rasco

Michael A Greno

Christopher S Rucker

H Don Davis

Bonnie S Zepka

Emulsions, and processes for making the emulsions, useful for imparting water resistance to gypsum products are disclosed. Process for making the emulsion and gypsum products made from the emulsion are also disclosed. The emulsions of the invention include at least one paraffin wax and a hydrophilic metallic salt. The emulsions of the invention may further include a saponifiable wax substitute for montan wax. The emulsions of the invention may further include a biocide.

Sizing and rheology agents for gypsum stucco systems for water resistant panel production

Disclosed are wax emulsion compositions for curing or sealing concrete and cement formulations, methods for preparing and processes for using the same. The modifiers are applicable to curing or sealing membranes, used in roadways, highways, parking lots and other freshly placed or poured concrete surfaces to retain moisture and achieve high compressive strengths. This invention also relates to materials used to coat, spray, brush, roll etc. on conventional Portland cement concrete mix designs or other applied concrete mixes in formed structural shapes and transport road mix designs, providing an effective layer that controls and minimizes moisture loss from the mix to enable proper curing and achievement of desired compressive strengths. The compositions of the invention further provide for concrete and cement formulations having lower water soluble chloride content.

Curing or sealing compositions for concrete and cement formulations and processes for using the same

Composite panels may be prepared using a moisture resistance additive having a formulation that includes a triglyceride having a saponification value of at least 150 and an iodine value of at least 35. The additive may be used in the form of a water emulsion. The water emulsion may be prepared by dispersing the components of the additive formulation under conditions sufficient to at least partially saponify the triglyceride. The moisture resistance additive can impart resistance to moisture absorption and thickness swelling to composite panels prepared therewith.

Triglyceride compositions useful for preparing composite panels and applications thereof

Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing same. The modifiers are applicable to pervious concrete, used in residential areas, parking lots and parks to more effectively manage storm waters and improve environmental practices. This invention also relates to conventional Portland cement concrete mix designs with little to no sand, which provide improved workability, low hydration rates without sacrificing strength while achieving high levels of porosity for water transmission.

Modifier for concrete and cement formulations and methods of preparing the same

The present invention is directed to a wax formulation for use in lignocellulosic products, which impart improved properties such as dimensional stability when the products are exposed to moisture. The wax formulations include a wax and a surface tension/interfacial tension reducing agent comprising one or more of a fluorinated compound having two to six carbon atoms, an alkylphenol alkoxylate or an ethoxylated acetylenic diol.

Wax formulations for lignocellulosic products, methods of their manufacture and products formed therefrom

Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing the same. The modifiers are applicable to roller compacted concrete (RCC), used for manufacturing of industrial floor slabs, dams and roads. This invention also relates to conventional Portland cement concrete mix designs or other applied concrete mixes for formed structural shapes and transport road mix designs, providing a more rapid dehydration of the aqueous phase, without sacrificing strength, yet providing a higher density that remains workable at the point of application. The modifier of the invention may be utilized for either the initial soil/cement base or for the final/finished placement.

Emulsions are provided which are useful in imparting water-resistance to gypsum wood fiber products. In one embodiment, the emulsions comprise a wax or a combination of waxes, an alkyl phenol, at least one surfactant, Polynaphthalenesulfonic acid, and an alkali metal hydroxide. In another embodiment, the emulsions comprise a wax or a combination of waxes, an alkyl phenol, at least one surfactant, polynaphthalenesulfonic acid, an alkali metal hydroxide, and a complexed starch.

Gypsum wood fiber articles and methods of making same

Disclosed are methods for improving the water resistance of a lignocellulosic composite product prepared by mixing lignocellulosic material with a binder to form a mixture and solidifying the mixture in a selected configuration to form the composite product comprises adding to the mixture an emulsion including a wax component comprising a nonsaponifiable wax and a saponified wax, an alkyl phenol component comprising a C-Calkyl group, a dispersant/surfactant, a carboxymethylcellulose component, and water. Also disclosed are lignocellulosic products resulting from said method.

Lignocellulosic products and methods for their manufacture

Water-resistant additives for gypsum wood fiber products

Emulsions are provided which are useful in imparting water-resistance to lignocellulosic products. In one embodiment, the emulsions contain a nonsaponifiable wax, a saponified wax, an alkyl phenol component, a dispersant/surfactant such as a salt of polynaphthalenesulfonic acid, and a carboxymethylcellulose. Such emulsions may be added to hot, even boiling, water without the emulsion separating of curdling. Various embodiments are stable for extended periods of time when stored at room temperature, do not require the addition of a preservative biocide to avoid contributing to biodegradation in a lignocellulosic product. The emulsions are pourable liquids at room temperature. Optionally, the emulsions may be added to lignocellulosic products with a preservative to inhibit the preservative from leaching out.

Emulsions for lignocellulosic products, methods of their manufacture, improved lignocellulosic products and methods for their manufacture

A method is provided which uses an improved emulsion to imparting water-resistance to gypsum products. In one embodiment, gypsum products comprise calcium sulfate dihydrate and an emulsion which comprises a saponified wax, a nonsaponifiable wax, an alkyl phenol, a surfactant/dispersant salt of polynaphthalenesulfonic acid, and carboxymethylcellulose. Optionally, the emulsions may contain a preservative, e.g., a biocide (mildewcide, fungicide, etc.). These gypsum products resist the uptake of water and therefore resist biological infestation without addition of a preservative.

Gypsum products and method for their manufacture

Emulsions are provided which are useful in imparting water-resistance to gypsum products. In one embodiment, the emulsions comprise at least one wax, an alkyl phenol, a salt of polynaphthalenesulfonic acid, and a complexed starch. Emulsions of this embodiment may be added to hot, even boiling, water without the emulsion separating or curdling. The emulsions of the present invention are stable for extended periods of time when stored at room temperature and do not require the addition of a bactericide. The emulsions of the present invention are pourable liquids at room temperature.

Additives for water-resistant gypsum products

Emulsions are provided which are useful in imparting water-resistance to lignocellulosic composite products. In one embodiment, the emulsions comprise at least one wax, an alkyl phenol, a salt of polynaphthalenesulfonic acid, and a complexed starch. Emulsions of this embodiment may be added to hot, even boiling, water without the emulsion separating or curdling. The emulsions of the present invention are stable for extended periods of time when stored at room temperature, do not require the addition of a bactericide, and are pourable liquids at room temperature.

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Brandon, MS, United States of America

Steven Joseph Wantling