Gm Global Technolgoy Operations, Inc.

Carrier Corporation

Steven J Spencer

Jeffrey Allan Rock

Thomas A Trabold

Neelkanth S Gupte

Matthew J Beutel

Daniel P Miller

Mark William Keyser

Daniel P Gaffaney

Gerald W Fly

Jon P Owejan

Siguang Xu

Paul F Spacher

Derek R Weber

Steven G Goebel

Gayatri Vyas Dadheech

Keith E Newman

Alastair Gordon Anderson

Robert C Thompson

Jeff D Williams

Paul S Sacks

Xin Liu

Mahmoud H Abd Elhamid

William Henry Pettit

Arianna T Morales

John Robert Bradley

Yan Zhang

Ronald L James

Scott C Ofslager

Jeffrey M Guzda

Carl M Marsiglio

Robert H Chiang

Donald L Bennett

Seth D Valentine

Dirk Rensink

Courtney E Reich

Edward G Rottmann

Paul A LeBlanc

Robert H L Chiang

Hannu Tapani Heiskanen

Gerald Lee Riggs

James Marvin Satterly

Timothy William Rowe

Lewis Dipietro

A bipolar plate for a fuel cell has a first end, a second end, a first side, and a second side. The bipolar plate also has an active region, a feed region, a perimeter region, a sealing region, and a hinge region. The sealing region is disposed between the perimeter region and each of the active region and the feed region. A plurality of outwardly extending tabs are disposed adjacent the perimeter region at each of the first end and the second end of the bipolar plate. The hinge region is disposed between the perimeter region and the outwardly extending tabs. The hinge region extends from the first side of the plate to the second side of the bipolar plate. The hinge region permits a flexing of the outwardly extending tabs to connect with peripheral electrical device without undesirably flexing the sealing region.

Fuel cell plate features to resolve differences in component tolerances

A fuel cell stack of at least two fuel cells, each fuel cell having a unitized electrode assembly (UEA) including a membrane electrode assembly (MEA), a sub-gasket and gas diffusion media (DM), and positioned between modified stamped field-flow plates. The sub-gasket frames the MEA resulting in an overlap area between the MEA and the inner perimeter of the sub-gasket. The UEA is disposed between a pair of stamped flow-field plates which align in adjacent fuel cells to form a bipolar plate. The bipolar plate has an active region, an overlap region and a seal region. The active region is configured with channel and land features which provide reactant flow channels and coolant passages for the fuel cell. The configuration of features in the overlap region, however, is modified from the configuration in the active region so that the overlap region may sustain sufficient mechanical sealing pressure, and to prevent coolant and reactant bypass without impeding coolant and reactant flow in the active area. Modified channel and land feature configurations for the overlap region are exemplified.

Sealing design for stamped plate fuel cells

A fuel cell plate having a first plate having an inlet aperture and a second plate disposed against the first forming a conduit. The conduit has a continuous seam formed between the first plate and the second plate to facilitate a transport of water to the outlet aperture. The plates can include various indentations and protuberances that form portions of the conduit. The fuel cell plate is well suited for use in a vehicle fuel cell stack for reducing water retention in a fuel cell without increasing the number of required components and fabrication cost of the fuel cell plate.

Bipolar plate with features for mitigation of exit water retention

A fuel cell plate assembly includes a first plate having a feed region and an active region. A plurality of flow channels is formed in the first plate and connects the feed region and the active region. The first plate further includes a first step oriented transverse to the flow channels in the feed region and a second step oriented transverse to the flow channels in the active region. The second step is formed only in the flow channels of the first plate.

Dual channel step in fuel cell plate

A method for manufacturing a stamped part, such as a bipolar plate for a fuel cell, includes the steps of: providing an original model of the bipolar plate; and performing a compensation process on the original model, the compensation process including a two step morphing process based upon a prediction of spring back. The two step morphing process provides a compensated model of the stamped part. A compensated die face may be created based on the compensated model of the stamped part. The stamped part manufactured with the compensated die face has spring back compensation.

Method to improve the dimensional accuracy and surface quality for large spring back compensation for fuel cell bipolar plate forming

Exemplary embodiments include method of sealing battery cooling plates, and methods of assembling battery using battery cooling plate racks and a single component including multiple cooling plates and connection portions therebetween.

Batteries and components thereof and methods of making and assembling the same

A fuel cell stack and a bipolar plate assembly is provided that may include straight-through tunnels to transport fluids from one side of a header seal to an opposite side of a header seal, fluidly connecting fuel cell stack reactant headers and bipolar plate reactant flow channels.

Fuel cell separator plate

A bipolar plate used in a fuel cell and a method of making a bipolar plate. The sheet is made from a ferritic or austenitic stainless steel, and defines an undulated surface pattern such that the patterned sheet may be formed into the bipolar plate. In one configuration, a stamping or related metal forming tool operation will further deform the patterned sheet into the bipolar plate shape such that the wall thickness is substantially uniform throughout the surface. In this way, there is a substantial reduction in stretching/thinning/necking at an intersection between bends and side walls that define the undulations of the pattern. In one form, the pattern defines a repeating serpentine shape. In a particular embodiment, the bends may include surface modifications to reduce the effects of sheet-to-tool misalignment.

Unique pre-form design for two-step forming of stainless steel fuel cell bipolar plates

A subassembly for a fuel cell stack includes a fuel cell plate and a datum hole formed in the fuel cell plate for alignment of the fuel cell plate during assembly of the fuel cell stack. The subassembly also includes a datum insert disposed adjacent the datum hole of the fuel cell plate. The datum insert is configured to militate against a bending of the fuel cell plate at the datum hole during the assembly of the fuel cell stack.

Datum insert for shorting protection on a fuel cell plate

A subassembly for a fuel cell includes a fuel cell plate having a first side and a second side. Each of the first side and the second side has a flow field disposed between a pair of headers. An insulating spacer abuts the first side of the fuel cell plate and is disposed adjacent a perimeter of the fuel cell plate. A unitized electrode assembly includes a subgasket, a membrane electrode assembly, and a pair of diffusion medium layers. The membrane electrode assembly has an electrolyte membrane sandwiched between a pair of electrodes. The membrane electrode assembly is sandwiched between the pair of diffusion medium layers. The subgasket surrounds, and is coupled to, the membrane electrode assembly. The subgasket abuts the insulating spacer. An elastomeric seal abuts the second side of the fuel cell plate.

Method to provide electrical insulation between conductive plates of a hydrogen fuel cell

A fuel cell plate is disclosed, the fuel cell plate including a first unipolar plate, a second unipolar plate cooperating with the first unipolar plate to form a bipolar plate having a coolant inlet, a coolant outlet, a reactant inlet, and a reactant outlet, and a coolant flow channel in fluid communication with the coolant inlet formed intermediate the first unipolar plate and the second unipolar plate, the coolant flow channel having a second portion disposed between a first portion and a third portion thereof adjacent to the reactant outlet, wherein the second portion is spaced apart from the reactant inlet at a first distance and the first portion and the third portion are each spaced apart from the reactant inlet at a distance greater than the first distance.

Bipolar plate design with improved freeze start-up

An exemplary embodiment includes a method of sealing battery cooling plates.

A bipolar plate for a fuel cell includes a pair of plates. Each plate has an active area, a header area, and a perimeter area. The perimeter area is disposed adjacent an edge of the plate. The perimeter area is also disposed adjacent to each of the active area and the header area. At least one of the plates includes a raised support feature having an inboard side and an outboard side. The plates are joined in the perimeter area between the outboard side of the raised support feature and the edges of the plates.

Reinforced fuel cell metal plate perimeter

A method for measuring a plate for a fuel cell stack includes providing a model of the plate including a first axis and a second axis. The model has at least one theoretical measurement feature with a theoretical set of coordinates. The plate is also provided with at least one measurement feature. The first axis and the second axis are established relative to the plate. The at least one measurement feature of the plate is then located relative to the first axis and the second axis. The at least one measurement feature is measured to determine a first set of coordinates for the at least one measurement feature. The first set of coordinates of the plate is compared to the theoretical set of coordinates of the model to determine a displacement of the first set of coordinates from the theoretical set of coordinates.

Fuel cell plate measurement features

One embodiment of the invention comprises a fuel cell bipolar plate comprising a substrate comprising a first face, a reactant gas flow field defined in the first face, the reactant gas flow field comprising a plurality of lands and channels, and a plurality of microgrooves formed in the first face.

Growing community of inventors

Rochester, NY, United States of America

Steven J Spencer