Apple Inc.

Massachusetts Institute of Technology

Steven J Keating

Daniel D Sunshine

Daniel A Podhajny

David M Kindlon

Andrew L Rosenberg

Benjamin J Grena

Andrew Sterian

Christopher Schultz

Kathryn P Crews

Lan H Hoang

Michael B Nussbaum

Chang Liu

Neri Oxman

Mark J Beesley

Breton M Saunders

Peter W Mash

David A Bolt

Jerzy S Guterman

Maurice Philip May

Didio V Gomes

Jessica J Lu

Lia Mieko Uesato

Storrs Townsend Hoen

Nicholas G L Merz

Joseph Benjamin Walker

Peter F Coxeter

Franck Robin

Michael Baumann

Felix Binder

Ulrich Schläpfer

Helen Wächter Fischer

Kyle L Chatham

Bertram Wendisch

Martin Latta

Ulrich SCHLÄPFER

Joseph M Walker

Interlacing equipment may be used to form fabric and to create a gap in the fabric. The fabric may include one or more conductive strands. An insertion tool may be used to align an electrical component with the conductive strands during interlacing operations. A soldering tool may be used to remove insulation from the conductive strands to expose conductive segments on the conductive strands. The soldering tool may be used to solder the conductive segments to the electrical component. The solder connections may be located in grooves in the electrical component. An encapsulation tool may dispense encapsulation material in the grooves to encapsulate the solder connections. After the electrical component is electrically connected to the conductive strands, the insertion tool may position and release the electrical component in the gap. A component retention tool may temporarily be used to retain the electrical component in the gap as interlacing operations continue.

Fabric with electrical components

A fabric-based item may include fabric formed from intertwined strands of material. The fabric may include first and second fabric layers that at least partially surround a pocket. Initially, the pocket may be completely enclosed by the first and second layers of fabric. A shim may be placed in the pocket before the pocket is closed. An opening may be formed in the first layer of fabric to expose a conductive strand in the pocket. The shim may prevent the cutting tool from cutting all the way through to the second layer of fabric. After cutting the hole in the first layer of fabric, the shim may be removed and an electrical component may be soldered to the conductive strand in the pocket. A polymer material may be injected into the pocket to encapsulate the electrical component. The polymer material may interlock with the surrounding pocket walls.

Fabric items with electrical components

A fabric-based item may be provide with a stretchable band. The stretchable band may be formed from a ring-shaped strip of stretchable fabric having an opening configured to fit around a body part of a user. Circuitry may be coupled to strands of material in the stretchable band. The circuitry may include sensor circuitry for making measurements on the body part such as electrocardiogram measurements, blood pressure measurements, and respiration rate measurements. Wireless communications circuitry in the fabric-based item may be used to communicate wirelessly with external electronic equipment. A wireless power transmitting device may transmit wireless power. A coil formed from conductive strands in the fabric-based item may be used by wireless power receiving circuitry in the fabric-based item to receive the wireless power. The coil may have one or more turns that run around the ring-shaped strip of stretchable fabric.

Fabric-based items with stretchable bands

A fabric-based item may include fabric formed from intertwined strands of material with embedded circuitry. The strands of material may be formed from dielectric materials such as polymers. The strands of material may be formed from joined segments of polymer strand material or other material. Each joined segment may contain a potentially distinct circuit. Some joined segments may include one or more conductive lines. The conductive lines may run parallel to each other along the length of the joined segments to form circuit interconnects. Conductive lines may be joined to contact pads on integrated circuits and other embedded components formed from semiconductor dies. Control circuitry formed from the integrated circuits embedded in strands of material in the fabric and other control circuitry may be used to control the circuitry embedded in the fabric.

Fabric-based items having strands with embedded components

A fabric-based item may include fabric formed from intertwined strands of material such as intertwined strands of tubing. The strands of material may include electrophoretic ink formed from charged nanoparticles of different colors in fluid. The electrophoretic ink may be contained within strands of tubing or may be enclosed within encapsulation structures such as encapsulation spheres. Encapsulation spheres or other encapsulation structures may be embedded in clear polymer binder within tubing or other strands. Electroluminescent particles may be included in the clear polymer binder. Electric fields can be applied to the electrophoretic ink in a given area of the fabric using conductive strands that overlap the area, using conductive electrodes such as transparent conductive electrodes on strands of tubing, using coaxial electrodes, or using other electrode structures.

Fabric items having strands of adjustable appearance

An item may include fabric having insulating and conductive yarns or other strands of material. The conductive strands may form signal paths. Electrical components can be mounted to the fabric. Each electrical component may have an electrical device such as a semiconductor die that is mounted on an interposer substrate. The interposer may have contacts that are soldered to the conductive strands. A protective cover may encapsulate portions of the electrical component. To create a robust connection between the electrical component and the fabric, the conductive strands may be threaded through recesses in the electrical component. The recesses may be formed in the interposer or may be formed in a protective cover on the interposer. Conductive material in the recess may be used to electrically and/or mechanically connect the conductive strand to a bond pad in the recess. Thermoplastic material may be used to seal the solder joint.

Electrical components attached to fabric

An item such as a glove may be formed from knitted fabric. The knitted fabric may form fingers for the glove and may form pockets in the fingers. Sensors such as inertial measurement units may be placed in the pockets to measure movements of a user's fingers in the glove. The sensors may be coupled to control circuitry in the glove using conductive yarn in the knitted fabric. The conductive yarn may form courses in the knitted fabric that run along each finger. Haptic components and other electrical components may be coupled to the control circuitry using the conductive yarn. Electrodes may be formed from metal-coated strands of material in the fabric on the sides of each finger. The wireless or wired communications circuitry coupled to the control circuitry may be used to convey information such as user finger movement information to external equipment.

Knit data input glove

A fabric-based item may include fabric formed from intertwined strands of material. The strands of material may include extruded strands. Strand extrusion equipment may have electrically adjustable sources such as one or more sources of different polymers, dyes, particles, wire, and other elements to be incorporated into an extruded strand. The properties of the strands such as strand stiffness, strand diameter, conductivity, magnetic permeability, opacity, color, thermal conductivity, sand strength, may be varied along their lengths. Fabric formed from the strands may have different areas with different properties. Markers may be formed from particles at particular locations along the lengths of the strands, may be optical marker structures formed from circumferential rings of ink or other visible material on the strands, or may be other markers that can be sensed using electrical sensing, magnetic sensing, optical sensing, or other types of sensing when forming fabric from the strands.

Fabric items having strands varying along their lengths

In exemplary implementations of this invention, a nozzle sprays foam, layer by layer, to fabricate a fabricated object according to a CAD model, and a subtractive fabrication tool removes material from the fabricated object according to a CAD model. The fabricated object comprises a mold or an interior form. The foam may be low-density, high strength and fast-curing. The foam may be used for large-scale 3D printing. For example, the foam may be used to 3D print molds for walls of homes. The foam molds may be left in place, after casting concrete in the molds, to serve as insulation. Or for example, the foam may be used to 3D print on site an internal form for a large wind turbine blade. The wind turbine blade may then be produced on site by depositing fiberglass on the outside of the internal form.

Methods and apparatus for computer-assisted spray foam fabrication

A reconfigurable device comprises flexible bladder that encloses a jammable material. The geometry of the device can be altered by unjamming the jammable material (making it flexible), changing the shape of the device while it is flexible, and then jamming the jammable material (making it rigid). In some applications of this invention, a joint connects rigid arms. The ends of the rigid arms are enclosed in the bladder. By varying the stiffness of the jammable material in the bladder, the stiffness of the joint can be controlled.

Jamming methods and apparatus

Growing community of inventors

Sunnyvale, CA, United States of America

Steven J Keating