Spectra, Inc.

Other

Steven J Fulton

Charles W Spehrley, Jr

Lawrence R Young

Gerald T Peters, Jr

Paul A Hoisington

Robert R Schaffer

A method for preparing a transparency involves application of hot melt ink to a transparent substrate to form a three-dimensional pattern with subsequent heating of the hot melt image above its melting point to change the configuration of the upper surface. In the embodiment described in the specification, a hot melt ink image on a substrate is treated in a continuous manner by moving it along a platen having a heating zone to melt drops of hot melt ink and cause them to spread on the substrate. The platen has a flat central portion and curved portions at each end with curvatures sufficient to prevent formation of cockle. At the output end of the heating zone, the substrate is moved continuously into a quenching zone where a cooling platen cools the substrate by thermal contact at a rapid rate to prevent crystallization or frosting of the hot melt ink image. After the quenching zone, the substrate is moved along a surface having a reverse curvature with respect to the curved portions of the heating platen to eliminate residual curvature of the substrate resulting from the curved portions of the heating platen.

Method of preparing a transparency having a hot melt ink pattern

In the particular embodiments of the invention described in the specification, the surface of a hot melt ink image in a projection transparency having curved surface portions is reoriented to provide an ink layer of substantially uniform thickness causing rectilinear transmission of light rays passing through the transparency and provide a clear, saturated projection image. Reorienting of the curved surface portion to provide a layer of uniform thickness is accomplished by burnishing, pressing with or without heating, rolling with or without heating, or heating the ink to a temperature above its melting point for a selected time such as 0.5 to 10 seconds. Preferably, the ink is cooled rapidly after remelting to reduce crystallization and frosting and thereby reduce light transmission losses in the ink.

Post-processing of colored hot melt ink images

In the embodiment described in the specification, a hot melt ink image on a substrate is treated in a continuous manner by moving it along a platen having a heating zone to melt drops of hot melt ink and cause them to spread on the substrate. The platen has a flat central portion and curved portions at each end with curvatures sufficient to prevent formation of cockle. At the output end of the heating zone, the substrate is moved continuously into a quenching zone where a cooling platen cools the substrate by thermal contact at a rapid rate to prevent crystallization or frosting of the hot melt ink image. After the quenching zone, the substrate is moved along a surface having a reverse curvature with respect to the curved portions of the heating platen to eliminate residual curvature of the substrate resulting from the curved portions of the heating platen.

Treatment of hot melt ink images

In the embodiment described in the specification, a hot melt ink coating such as an image on a substrate is treated in a continuous manner by moving it along a platen having a heating zone to melt drops of hot melt ink and cause them to spread on the substrate. The platen has a flat central portion and curved portions at each end with curvatures sufficient to prevent formation of cockle. At the output end of the heating zone, the substrate is moved continuously into a quenching zone where a cooling platent cools the substrate by thermal contact at a rapid rate of at least 50.degree. C. per second to prevent crystallization or frosting of the hot melt ink image thereby minimizing light transmission losses. After the quenching zone, the substrate is moved along a surface having a reverse curvature with respect to the curved portions of the heating platen to eliminate residual curvature of the substrate resulting from the curved portions of the heating platen.

In the particular embodiments of the invention described in the specification, an opaque subtractive color ink reflection print having improved color purity resulting from reduced frosting and crystallization of the ink layers is prepared by reheating the ink image to a temperature above the melting point of at least one of the inks and then quenching the image by cooling it at a rate of at least 50.degree. C. per second. In one embodiment, the ink image is produced by an ink jet head applied to a substrate supported on a platen maintained at least 20.degree. C. below the melting point of the inks to inhibit spreading of the inks into the substrate, and the image is thereafter heated to a temperature at least 20.degree. C. above the melting point of at least one of the inks for a period of 3 to 5 seconds and then quenched at a rate of 500.degree. C. per second to produce an image having less than 20% light loss resulting from scattering of light by frosting and crystallization of the ink in the layers.

Subtractive color hot melt ink reflection images on opaque substrates

In the embodiment described in the specification, a hot melt ink image on a substrate is treated in a continuous manner by moving it along a platen having a heating zone to melt drops of hot melt ink and cause them to spread on the substrate and decrease the angle of contact of the drops with the surface of the substrate. The platen has a flat central portion and curved portions at each end with curvatures sufficient to prevent formation of cockle. At the output end of the heating zone, the substrate is moved continuously into a quenching zone where a cooling platen cools the substrate by thermal contact at a rapid rate to prevent crystallization or frosting of the hot melt ink image. After the quenching zone, the substrate is moved along a surface having a reverse curvature with respect to the curved portions of the heating platen to eliminate residual curvature of the substrate resulting from the curved portions of the heating platen.

In the particular embodiments of the invention described in the specification, a projection transparency includes a transparent substrate and an ink pattern disposed on one surface of the transparent sheet in the form of three-dimensional ink spots having curved surfaces with a radius of curvature of at least 3 mils and an angle of contact with the substrate of no more than about 25.degree.. The transparency is prepared by applying ink drops to the substrate and maintaining the ink at a temperature above its melting point for a selected time such as 0.5 to 10 seconds. Thereafter, the ink is cooled rapidly to reduce crystallization and frosting and thereby reduce light transmission losses in the ink to less than 50%.

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Hanover, NH, United States of America

Steven J Fulton