Meritor Heavy Vehicle Systems Limited

Rockwell International Corporation

Detroit Diesel Corporation

Steven E Radue

Jon M Huber

Charles E Allen, Jr

Thomas P Desautels

Steve M Weisman

Edward M Bacon

Frank A Palmeri

Bryant K McLaughlin

Fabian J Dechant

A vehicle transmission assembly includes a main gear box and an auxiliary or range gear box. An electrical actuation device for effecting changes in the range gear box preferably includes a solenoid actuator associated with each of the range gear members. A switch, which is preferably provided on the shift lever handle, allows the driver of the vehicle to indicate a desire to make a change in the range gear box. The solenoid actuators are responsive to the electrical switch to effect the range shift. The electrical components replace pneumatic components and associated fittings and airlines used with some prior systems. A further feature of this invention is to include a synchronizer protection circuit that disables the solenoid actuators unless prescribed transmission conditions are met.

Electrical transmission range shift system

An improved switch system is incorporated into a multi-speed transmission and engine combination. The switch system provides a positive electronic signal to an electronic control unit for the engine of both when the transmission is in a neutral state and when the transmission is in a gear-engaged state. In one embodiment, a switch plunger rides within a switch housing between two extreme positions. The switch plunger is at one axial position when the transmission is in neutral, and at the other axial position when the transmission is in a gear-engaged state. At either position, an electric circuit is completed and a signal is sent to an electronic control unit. The electronic control unit is thus provided with positive position feedback for the transmission. The electronic control unit will preferably also have the ability to control the engine speed to synchronize the engine speed with a desired engine speed for the next selected gear ratio to achieve synchronization between the speeds when the shift if completed. The electronic control unit does not begin to modify the engine speed until it has received a positive signal that the transmission is in neutral.

Two-position neutral switch for multi-speed transmission

An operator input control system assists shifting between gears in a multi-speed transmission without clutching. A single switch allows an operator to provide an indication of the next gear that is to be selected, and further allows the operator the option of requesting torque elimination when moving the transmission to neutral. In one embodiment, the switch includes a rotatable switch body that is held in either an upshift or downshift intent position. The operator is able to move the switch a slight additional rotational amount beyond the intent position to request torque elimination. Once the operator releases the switch, it returns to the upshift or downshift indicated position. The inventive switch reduces the complexity of operator input in an overall system for assisting an operator in shifting transmission speeds without clutching.

Four position switch for shift assist system

A vehicle drive incorporates a speed control that assists an operator in shifting the transmission without requiring the clutch, or synchronization of engine speed. An operator is provided with a single switch that allows a prediction of the next shift direction, and also a request for torque elimination to begin a gear shift. The electronic control unit modifies the engine fueling to a predicted value to achieve a zero torque load, thus allowing the operator to move the transmission to neutral. The transmission is provided with a neutral switch that provides a positive signal to the electronic control unit of when the transmission is in neutral and when it is engaged. Once the electronic control receives the neutral signal, it begins to modify the engine speed to achieve the desired synchronization speed. The operator is thus able to engage the new gear. Once the new gear is engaged, control over the engine returns to the operator.

Combined system for assisting shifting of manual transmission

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Southern Pines, NC, United States of America

Steven E Radue