Memtec America Corporation

Pall Corporation

Usf Filtration & Separations, Inc.

Steven D Barboza

Clinton V Kopp

Michael B Whitlock

Robert J Schmitt

Anthony C Shucosky

Charles S Hoffman

Brian Mozelack

Robert D Connor

Timothy W Yingling

Ronald R Gschwandtner

Son Ngoc Nguyen

Praveen Jana

William P Seeley

Charles Hoffman, Jr

Ahamad Y A Khan

Filter cartridges may have a core element formed of a non-filtering, self-supporting non-woven mass of indefinite length continuous synthetic polymeric core fibers, and at least one annular filtration zone layer formed of a mass of non-woven indefinite length continuous synthetic polymeric filtration fibers. The non-woven core element is most preferably formed in situ during filter cartridge manufacturing by melt-blowing synthetic polymeric core fiber streams toward a forming mandrel. The non-woven core element is completely solidified prior to the filtration zone fibers being melt-blown thereon so that the core and filtration fibers are predominantly mechanically interlocked with one another, instead of being melt-bonded thereto. Filter cartridges of predetermined length may be cut from an upstream filter cartridge preform of indefinite length by subjecting the preform to forced cooling air to thereby minimize (if not eliminate entirely) significant filter cartridge shrinkage over time. In addition, a cutter assembly may be mounted laterally of the preform, but is capable of rate-synchronized longitudinal movement with the preform during its cutting operation.

Apparatus for making melt-blown filter cartridges

Melt-blown tubular core elements and filter cartridges including the same

Filtration medium is formed of a mass of nonwoven melt blown support and filtration fibers which are integrally co-located with one another. The support fibers have, on average, relatively larger diameters as compared to the filtration fibers which are integrally co-located therewith. Preferably, the filtration medium is disposed within at least one annular zone of a filtration element, for example, a disposable cylindrical filter cartridge having an axially elongate central hollow passageway which is surrounded by the filtration media. A depth filter cartridge in accordance with the present invention may thus be formed having one or more additional filtration zones (which additional filtration zones may or may not respectively be provided with integrally co-located support fibers) in annular relationship to one another. As a result of the melt blown, nonwoven fiber structure in accordance with the present invention whereby at least one filtration zone is comprised of relatively larger diameter support fibers integrally co-located with relatively smaller diameter filtration fibers, a filter cartridge having a wide range of 'engineered' physical properties (e.g., in terms of filtration, pressure drop tolerance and the like) can be provided.

Method of making filtration media having integrally co-located support

The apparatus is provided to make a melt blown fibrous medium and includes first and second melt blowing dies for respectively issuing first and second streams of melt blown fibers along first and second melt blown paths. The first and second streams are issued on a forming surface where the streams are collected to form a melt blown fibrous medium. A movable transfer surface is interposed between the first die and the forming surface in the first path so that the first stream of melt blown fibers impinges on the transfer surface in advance of the forming surface such that the first stream is transferred to and brought into contact with the second stream of melt blown fibers on the forming surface.

Apparatus for making melt-blown filtration media having integrally

Melt-blown filtration media having integrally co-located support and

Filter cartridges having nonwoven melt blown filtration media with

In critical filtration applications, filter cartridges are employed to replace ion exchange resin precoat filters to minimize the waste produced. The filter cartridges are backwashed with all gas and the liquid in the filter housing provides an active scouring effect as a result of the high levels of turbulence produced. The liquid, with entrained debris from the filter is minimized in volume.

Gas backwash of pleated filters

A precoat septum in the form of a winding onto a core of textured yarn produced of continuous filaments of an organic or inorganic material. The yarn is texturized by air blowing a plurality of said filaments utilizing an air jet, and drawing off the filaments at a speed which is lower than the speed at which they enter the jet so that the resulting yarn is characterized by the filaments having a plurality of random entangled loops.

Continuous filament yarn precoat septum

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Baltimore, MD, United States of America

Steven D Barboza