U.S. Farathane Corporation

Steve Porter

Timothy John Brown

Gerald N Strich

Kevin Charles Baxter

Kevin J Weingartz

Wayne Bland

John Klinkman

A ventilation module for a vehicle having a housing including a flap hingedly secured along an inner edge to the housing to extend across its open interior. The flap includes side edges and an interconnecting outer edge which contact, in a closed flap condition, support locations configured along the housing to define its open interior. One or more fingers extend from at least one of the side and outer edges of the flap so that the fingers abut standoff locations of the housing located in proximity to the support locations. Upon a sufficient positive air pressure condition created within the passenger compartment which overcomes a holding force exerted by the fingers against said stand-offs, the flap is allowed to open in a controlled fashion to vent to the exterior the excess air pressure, until reclosing upon achieving an air equilibrium condition.

Finger tab interface for vehicle pressure relief valve incorporated into a ventilation module for providing slow closing/opening of valve under low pressures resulting from a door slam event

A fastener assembly including a hollow and structurally collapsible stem over an intermediate extending range, a solid end most extending portion being structurally rigid. A receiving portion is constructed of a deformable material having a surface, within which is configured an inner rim defined edge of a deformable material. The inner rim edge can include either of a flat profile or a chamfered shape with a narrowed profile, a diameter of an aperture bounded by the chamfered edge being less than a diameter of the solid end portion so that, upon insertion and passage of the solid portion through the narrowed rim profile, initial deformation of the chamfered rim edge shape preceding alignment of the interiorly hollowed portion, which is subsequently caused to exhibit a controlled collapse by the rim edge in order to secure the stem within the receiving portion.

Injection molded rivet-style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature

A method for producing and installing a fastener, including the steps of forming an engaging portion having a projecting stem which is interiorly hollowed over at least an intermediate extending range, the stem including a solid end most extending portion, and forming a receiving portion having a surface, within which is configured an inner rim defined edge, a diameter of an aperture between said rim edge being less than a diameter of the stem. Additional steps include pressing the solid end most extending portion of the engaging portion through the inner rim edge of the receiving portion and aligning with the inner rim edge a location of the interiorly hollowed portion of the stem, causing inward collapsing of the aligned location by the rim edge to secure the engaging portion to the receiving portion.

Method for injection molded rivet style fastener and housing with snap assembly functionality along with an injection molding process for producing such a rivet without an undercut feature

A closure assembly incorporating a crush barb which is molded into a recess cavity defining surface of a first piece. The crush barb is engaged by an inserting portion projecting from a second piece, the inserting portion being subsequently actuated into a collapsing and retention forming undercut with the crush barb in order to secure the pieces together. A variety of closure assemblies are provided with variations of inserting portions associated with the second piece, such including the use of an action/installation inducing tool for creating an undercut within the crush barb. Alternatively, the inserting portion may be configured with an over-center pivoting hinge which, upon being actuated, creates the crush barb undercut in order to engage the pieces together.

Closure assembly with collapsible crush barbs configured within a recess cavity defining edge of a first piece for engagement by a projection of a second piece when press fit within the recess cavity in order to engage the pieces together

A method and assembly for reshaping an elongated plasticized article including a pair of first and second spaced apart fixtures adapted to supporting extending ends of an elongated article. The fixtures each exhibit a contoured upper surface upon which the elongated article is adapted to being supported in adhering fashion. A heated airflow is delivered in communication with at least one surface of the article and, upon cooling, the article exhibits an extending profile matching the contoured upper surface. A pre-heat station pre-softens at least an extending subset portion of the article prior to transfer to the fixture. Pluralities of gripping fingers communicate with an underside of the contoured upper surface and are adapted to engage at least underside accessible cross sectional profile locations of the article.

Roof ditch molding assembly and process with heated air assist

An assembly for reshaping an elongated plasticized article includes a heated fixture upon which the elongated article is supported in adhering fashion to a contoured upper surface. Following heating, the article is transferred to a cooling fixture exhibiting a further contoured upper surface and, upon subsequent cooling, the article exhibits a final multi-dimensional extending profile matching the contoured upper surface of the cooling fixture. A further variation of the assembly includes an elongated and bowed track supporting a fixed jig at an end thereof. A slidable jig is traversable along the track and actuated by a ram in directions towards and away from the first jig. Upon a first length extending portion of the article being pre-secured to the slidable jig, a first forward feed direction of the article results in an end extending portion communicating within a multi-dimensional cavity establishing a contoured surface withing the fixed jig, subsequent rearward displacement of the slidable jig causes forcible reshaping of the elongated article as it is stretched and drawn against the contoured surface of the fixed jig.

Roof ditch molding process incorporating conformed shaping features in a molding fixture

An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

Assembly for creating an extruded pipe for use in a geothermal heat recovery operation

A retaining feature incorporated into a mounting surface of a plasticized article which is adapted to receive and retain a fastener prior to final assembly. The retaining feature exhibits an irregular and three dimensional shaped closed profile defined along an interior perimeter configured within the mounting surface and which establishes a degree of flex or bend upon insertion of the fastener with minimal loss of material. The insertion force can be any of lesser, equal to or greater than the extraction force, in combination with providing a rated side load breaking/shearing strength of the bolt from the material defined retaining feature.

Fastener assembly associated with a mounting surface of such as an electronic control module or battery tray, the mounting surface incorporating a flexural and three dimensional configured receiving aperture profile for reliably seating and retaining an associated mounting fastener with low insertion force in comparison to higher extraction force and with minimal loss of material

Assembly and process for creating an extruded pipe for use in a geothermal heat recovery operation

The present invention discloses an assembly and process for creating a co-extruded pipe which includes the steps of extruding a first elongated component exhibiting an open interior. Additional process steps include co-extruding at least one, and typically a pair, of additional elongated components each having an arcuate or lobe cross sectional shape or profile. The additional components are bonded to exterior locations of the first component to establish a pair of additional open interiors between the components and prior to cooling and hardening.

A tri-extruded molding for mounting within a vehicle roof ditch. The tri-extruded molding is produced as an elongated trim defining component and is constructed of a rigid substrate material, a first UV graded thermoplastic elastomer applied over the exterior of the rigid substrate, with a second thermoplastic elastomer formed as a pair of laterally projecting wings along exterior and outwardly opposite edges of the rigid substrate and in communicating fashion with the jointly extruded edges of the first thermoplastic elastomer. A plurality of fasteners are seated within the track for mounting the molding to the vehicle roof ditch. A single production line process is disclosed for tri-extruding the three components into a roof ditch molding and includes a handling operation with opposing dies surfaces for compressing therebetween an initial straight length of extrusion for forming into a desired final shape.

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Romeo, MI, United States of America

Steve Porter