Texas Instruments Corporation

Steve Lytle

Mahalingam Nandakumar

David Gerald Farber

Tom Lii

An integrated circuit may include a metal gate which extends over an active area and onto an isolation dielectric layer. A conductive spline is formed on the metal gate, extending on the metal gate over at least a portion of the isolation dielectric layer, and extending on the metal gate for a length at least four times a width of the metal gate.

Conductive spline for metal gates

The width of a metal contact opening is formed to be smaller than the minimum feature size of a photolithographically-defined opening. The method forms the metal contact opening by first etching the fourth layer of a multilayered hard mask structure to have a number of trenches that expose the third layer of the multilayered hard mask structure. Following this, the third, second, and first layers of the multilayered hard mask structure are selectively etched to expose uncovered regions on the top surface of an isolation layer that touches and lies over a source region and a drain region. The uncovered regions on the top surface of the isolation layer are then etched to form the metal contact openings.

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McKinney, TX, United States of America

Steve Lytle