Fisher-rosemount Systems, Inc

Steve Dienstbier

Michael D Apel

Larry Oscar Jundt

Dennis L Stevenson

Dan Dean Christensen

Vasiliki Tzovla

Ken J Beoughter

William E Bennett

Marina Sokolova

A process control system is provided having a plurality of I/O devices in communication using a bus. A primary redundant I/O device and a secondary redundant I/O device are coupled to the bus, where the secondary redundant I/O device is programmed to detect a primary redundant I/O device fault. The secondary redundant I/O device, upon detecting the primary redundant I/O device fault, publishes a primary redundant I/O device fault message on the bus. The controller may deactivate the primary redundant I/O device and activate the secondary redundant I/O device responsive to the primary redundant I/O device fault message.

Input/output device with configuration, fault isolation and redundant fault assist functionality

A process control routine may include a first internal function block for executing a control operation based on an input signal and an information conduit communicatively connected to the first internal function block. The information conduit may have an output adapted to provide the input signal to the first internal function block. The process control routine may further include an external function block communicatively connected to the information conduit and adapted to generate the input signal such that the output signal is directly provided to the information conduit prior to the execution of the control operation.

Shadow function block interface for use in a process control network

A process control system includes a plurality of input/output (I/O) devices and a controller in communication using a bus. Each I/O device has an interface for communicatively linking the I/O device with the bus, and includes a device processor which, upon detection of a potential I/O device fault, severs the communication link provided by the interface with the bus to thereby remove the I/O device from the bus and to prevent the I/O device from keeping other I/O devices on the bus from communicating over the bus.

A sequence of events detection system for use in a process control system uses sequence of events detection cards to detect and store indications of events and the times at which these events take place within the process control network. The sequence of events reporting system includes a stable master time source that is used to periodically time synchronize secondary clocks within each of the nodes of the process control system. Free running counters are located within each of the sequence of events detection cards at each node and these free running counters are used to mark each event with a counter value when the sequence of events detection card first detects the event. Indications of the event and of the counter value associated with a detected event are sent from each of the sequence1 of events detection cards to a corresponding controller which uses its secondary clock, a further free running counter and the value of the sequence of events counter assigned to the event to ascertain the actual or absolute time that the event was detected at the sequence of events card. The event and the absolute time for that event is then sent to a sequence of events reporting database, where this information is stored to form a system wide sequence of events log.

Sequence of events detection in a process control system

A process controller that is communicatively coupled to an external field device via a communication network uses a shadow function block disposed within a process controller to enable implementation of a control routine that uses both an internal function block disposed within the process controller and an external function block disposed within the external field device. The shadow function block includes a communication port that communicates with the external function block via the communication network to thereby receive data pertaining to the external function block, a memory that stores the received data according to a configuration protocol of the internal function block and an output that provides the stored external function block data to the internal function block according to the configuration protocol of the internal function block. The communication port of the interface function block may include an output that sends data generated by the controller or the internal function block to the external function block using the communication protocol associated with the external function block.

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Round Rock, TX, United States of America

Steve Dienstbier