Weatherford Technology Holdings, LLC

Stephen Wiese

James Alan Rochen

Jonathan Allen Young

Matthew R Stage

A slip assembly for a downhole tool, such as a composite plug, has a slip body and at least one insert. The slip body has an incline at one end that interfaces with an inclined surface of a cone. As this occurs, the slip body is pushed away from the tool's mandrel against a surrounding casing wall. The insert is disposed in the slip body with the axis of the insert angled away from the cone. In particular, the insert's axis is preferably angled normal to the slip body's incline and the inclined surface of the cone.

Non-metallic slips having inserts oriented normal to cone face

A downhole tool, such as a fracture plug used during a fracture operation, installs in a downhole tubular, such as casing. The tool has a mandrel with a sealing element disposed thereon between uphole and downhole ends. Slip assemblies on the mandrel can be moved to engage the downhole tubular. The uphole assembly has inserts composed of ceramic material, and the downhole assembly has inserts composed of a metallic material. When the tool is used as a bridge plug, the uphole assembly supports the sealing element compressed, and the downhole assembly supports fluid pressure downhole of the tool. In one particular embodiment, the metallic material is a powdered metal material, such as a sintered-hardened powdered metal steel having a balance of iron, an admixture of carbon, and alloy components of molybdenum, chromium, and manganese.

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Houston, TX, United States of America

Stephen Wiese