Eastman Chemical Company

Stephen Todd Cox

Melvin Glenn Mitchell

Freddie Wayne Williams

Paul Jay Kennedy

Guy Fostine Massie, Jr

Robert Lee Bradley, Jr

A high pressure laminate is made of several layers of paper, including from bottom to top core sheets, a decor sheet and an overlay sheet. The core sheets are either composed of cellulose fibers or composed of 30 to 90 weight percent cellulose acetate fibers and 70 to 10 weight percent cellulose fibers. The core sheets are respectively coated with either a lamination polymer or a plasticizer. The decor sheet is composed of a mixture and a conventional amount of paper making dye. The mixture comprises 30 to about 90 weight percent cellulose acetate fibers, 10 to 70 weight percent cellulose fibers and 0 to 20 weight percent fillers. The decor sheet is coated with a plasticizer. The overlay sheet is composed of cellulose fibers and is coated with a lamination polymer. Upon application of heat and pressure to the several layers a laminate is formed having thermoplastic properties, improved postformability and a significant reduction in the release of volatile organics during formation.

High pressure laminates made with paper containing cellulose acetate

A decorative paper sheet for use in preparing a decorative laminate is made up of a matrix containing from about 15 to about 60 weight percent of cellulose and from about 40 to about 85 weight percent of cellulose acetate. The sheet also contains a plasticizer for the cellulose acetate in an amount ranging from about 40 to about 90 weight percent based on the weight of the cellulose acetate in said matrix. A filler material may be present in the sheet in an amount ranging from about 1 to about 18 weight percent based on the weight of the matrix. A low pressure laminate may be made from sheet and a structural substrate therefor by application of heat and pressure. The plasticized cellulose acetate fuses and resolidifies to bond the sheet to the structural substrate.

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Kingsport, TN, United States of America

Stephen Todd Cox