Echogen Power Systems, LLC

Stephen R Hostler

Timothy James Held

Jason D Miller

Brian F Hume

Tao Xie

Michael Louis Vermeersch

Alexander Steven Kacludis

Steve B Zakem

Aspects of the invention disclosed herein generally provide heat engine systems and methods for generating electricity. In one configuration, a heat engine system contains a working fluid circuit having high and low pressure sides and containing a working fluid (e.g., sc-CO). The system further contains a power turbine configured to convert thermal energy to mechanical energy, a motor-generator configured to convert the mechanical energy into electricity, and a pump configured to circulate the working fluid within the working fluid circuit. The system further contains a heat exchanger configured to transfer thermal energy from a heat source stream to the working fluid, a recuperator configured to transfer thermal energy from the low pressure side to the high pressure side of the working fluid circuit, and a condenser (e.g., air- or fluid-cooled) configured to remove thermal energy from the working fluid within the low pressure side of the working fluid circuit.

Heat engine system with a supercritical working fluid and processes thereof

A method for converting thermal energy into mechanical energy in a thermodynamic cycle includes placing a thermal energy source in thermal communication with a heat exchanger arranged in a working fluid circuit containing a working fluid (e.g., sc-CO2) and having a high pressure side and a low pressure side. The method also includes regulating an amount of working fluid within the working fluid circuit via a mass management system having a working fluid vessel, pumping the working fluid through the working fluid circuit, and expanding the working fluid to generate mechanical energy. The method further includes directing the working fluid away from the expander through the working fluid circuit, controlling a flow of the working fluid in a supercritical state from the high pressure side to the working fluid vessel, and controlling a flow of the working fluid from the working fluid vessel to the low pressure side.

Thermal energy conversion method

Aspects of the disclosure generally provide a heat engine system and a method for regulating a pressure and an amount of a working fluid in a working fluid circuit during a thermodynamic cycle. A mass management system may be employed to regulate the working fluid circulating throughout the working fluid circuit. The mass management systems may have a mass control tank fluidly coupled to the working fluid circuit at one or more strategically-located tie-in points. A heat exchanger coil may be used in conjunction with the mass control tank to regulate the temperature of the fluid within the mass control tank, and thereby determine whether working fluid is either extracted from or injected into the working fluid circuit. Regulating the pressure and amount of working fluid in the working fluid circuit selectively increases or decreases the suction pressure of the pump to increase system efficiency.

Heat engine and heat to electricity systems and methods with working fluid mass management control

Embodiments provide a power generation device that utilizes a working fluid containing carbon dioxide within a working fluid circuit having high and low pressure sides. Components of the device may include a heat exchanger configured to be in thermal communication with a heat source whereby thermal energy is transferred from the heat source to the working fluid, an expander located between the high and low pressure sides of the working fluid circuit and operative to convert a pressure drop in the working fluid to mechanical energy, a recuperator operative to transfer thermal energy between the high and low pressure sides, a cooler operative to control temperature of the working fluid in the low pressure side, a pump operative to circulate the working fluid through the working fluid circuit, and a mass management system configured to control an amount of working fluid mass in the working fluid circuit.

Thermal energy conversion device

A method for converting thermal energy into mechanical energy in a thermodynamic cycle includes placing a thermal energy source in thermal communication with a heat exchanger arranged in a working fluid circuit containing a working fluid (e.g., sc-CO) and having a high pressure side and a low pressure side. The method also includes regulating an amount of working fluid within the working fluid circuit via a mass management system having a working fluid vessel, pumping the working fluid through the working fluid circuit, and expanding the working fluid to generate mechanical energy. The method further includes directing the working fluid away from the expander through the working fluid circuit, controlling a flow of the working fluid in a supercritical state from the high pressure side to the working fluid vessel, and controlling a flow of the working fluid from the working fluid vessel to the low pressure side.

Various thermodynamic power-generating cycles employ a mass management system to regulate the pressure and amount of working fluid circulating throughout the working fluid circuits. The mass management systems may have a mass control tank fluidly coupled to the working fluid circuit at one or more strategically-located tie-in points. A heat exchanger coil may be used in conjunction with the mass control tank to regulate the temperature of the fluid within the mass control tank, and thereby determine whether working fluid is either extracted from or injected into the working fluid circuit. Regulating the pressure and amount of working fluid in the working fluid circuit helps selectively increase or decrease the suction pressure of the pump, which can increase system efficiency.

A waste heat recovery system, method and device executes a thermodynamic cycle using a working fluid in a working fluid circuit which has a high pressure side and a low pressure side. Components of the system in the working fluid circuit include a waste heat exchanger in thermal communication with a waste heat source also connected to the working fluid circuit, whereby thermal energy is transferred from the waste heat source to the working fluid in the working fluid circuit, an expander located between the high pressure side and the low pressure side of the working fluid circuit, the expander operative to convert a pressure/enthalpy drop in the working fluid to mechanical energy, a recuperator in the working fluid circuit operative to transfer thermal energy between the high pressure side and the low pressure side of the working fluid circuit, a cooler in thermal communication with the low pressure side of the working fluid circuit operative to control temperature of the working fluid in the low side of the working fluid circuit, a pump in the working fluid circuit and connected to the low pressure side and to the high pressure side of the working fluid circuit and operative to move the working fluid through the working fluid circuit, and a mass management system connected to the working fluid circuit, the mass management system, method and device having a working fluid vessel connected to the low pressure side of the working fluid circuit and configured to passively control an amount of working fluid mass in the working fluid circuit.

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Akron, OH, United States of America

Stephen R Hostler