University of North Florida

United Technologies Corporation

University of Connecticut

Northeastern University

Boston Materials, Inc.

The Document Experts Inc.

Raytheon Technologies Corporation

Stephen Peter Stagon

Hanchen Huang

Sergei F Burlatsky

David Ulrich Furrer

Robert Mone

Paul Elliott

Peter Cerreta

Paul Robert Elliott

Tuan Tran

Ryan Scherzer

The present disclosure generally relates to certain compositions having components that can become liquid or exhibit a phase change during use, and methods related to the same. These can be used, for example, as thermal interface materials for various applications. Certain thermal interface materials such as those discussed herein may represent a new structure in which the material is solid, but becomes liquid during use, which may improve heat transport, for example, because the liquid improves contact or binding of surfaces, thereby allowing improved heat transport across interfaces between surfaces. For example, in some cases, the composition may be a composite of a solid phase material and a phase change material. In certain aspects, the phase change material exhibits a melt temperature, e.g., where the phase change material can transition from a liquid to a solid. The phase change material may include, for example, a metal, a metal oxide, a metal alloy, or the like. Other aspects generally relate to methods of making or using such compositions, kits including such compositions, or the like.

Liquid metal compositions and methods

A problem exists of prohibitively high costs associated with molds for small run, legacy, or prototype injection molded parts. Further, the lead time on molds is currently on the order of about two weeks. A mold is provided that is formed from three-dimensional printing. The mold includes a series of air and/or water cooling channels to limit thermal stresses to the mold. Additionally, a series of coatings is added to the surface of a 3D printed mold to extend the lifetime of the mold and increase the performance of the mold. The coatings perform a function other than to define a shape of an injection cavity, such as improving thermal conductivity, providing a thermal barrier between the injection material and the mold body, or improving the detachment of the final mold product from the mold body.

3D printed injection mold tool with improved heat transfer and mechanical strength

3D printed injection mold coating to extend lifetime and performance

Bonded surfaces are formed by adhering first nanorods and second nanorods to respective first and second surfaces. The first shell is formed on the first nanorods and the second shell is formed on the second nanorods, wherein at least one of the first nanorods and second nanorods, and the first shell and the second shell are formed of distinct metals. The surfaces are then exposed to at least one condition that causes the distinct metals to form an alloy, such as eutectic alloy having a melting point below the temperature at which the alloy is formed, thereby bonding the surfaces upon which solidification of the alloy.

Low-temperature bonding with spaced nanorods and eutectic alloys

An article with controllable wettability includes a substrate and a layer of a composite material supported on the substrate. The layer has an exposed surface and the composite material includes particles that have controllable polarization embedded fully or partially in a matrix. A controller is operable to selectively apply a controlled variable activation energy to the layer. The controllable polarization of the particles varies responsive to the controlled variable activation energy such that a wettability of the exposed surface also varies responsive to the controlled variable activation energy.

Article with controllable wettability

Growing community of inventors

Jacksonville, FL, United States of America

Stephen Peter Stagon