United Technologies Corporation

Stephen M Kurpaska

John M Robertson

Edward R Szela

Richard B Ringler

Thomas A Vetere

A method of inspecting a repaired metal alloy part to analyze a microstructure of the metal part includes placing a replicating material on a surface of the metal part to create an inverted replica of the microstructure. The replicating material is then removed from the surface. An image of the inverted replica on the replicating material is magnified in order to evaluate the microstructure for incipient melting and areas of boride concentration. This inspection method facilitates that evaluation without causing any destruction to the metal part.

Method of inspecting a metal alloy part for incipient melting

A method of determining a depth of intergranular attack (IGA) on a surface of a metal part includes applying a replicating material on a second surface of the part that is essentially perpendicular to and intersects with the surface of interest. The replicating material is used to create an inverted replica of the microstructure of the second surface. Lengths of the cracks replicated on the replicating material are measured in order to determine the depth of intergranular attack on the surface of the part. In some embodiments, a fixture device may be temporarily attached to the metal part to maintain an edge of the second surface.

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Newington, CT, United States of America

Stephen M Kurpaska