Cummins Emission Solutions Inc.

Hill-rom Services, Inc.

Cummins Engine Company, Inc.

Cummins Ip, Inc.

Stephen M Holl

Robert Mark Zerhusen

David W Hornbach

David C Newkirk

Kenneth L Kramer

Jonathan D Turner

Andrew Morgan Myer

John P Biondo

Christian H Reinke

John K Heichelbech

Darrell L Metz

Francis Charles Ganance

Peter Michael Wukusick

Jerome E Reckelhoff

Richard W Chance

Kenneth Q Rudolf

Colin L Norris

George L Muntean

James K Findlay

Randolph G Zoran

David W Hensley

John D Crofts

John Anthis

Taren DeHart

Nassim Khaled

Friedrich Johann Zapf

Arvind V Harinath

Niklas M Schmidt

Changsheng C Su

Paul Douglas Free

Chetan Ponnathpur

Joe V Hill

A Carl McDonald, Jr

Ryan M Johnson

Michael J Ruth

Samuel Johnson

Daniel D Wilhelm

Bradlee J Stroia

John G Buechler

Jim L Alonzo

Anthony A Shaull

Mark Alan Graham

Stephen R Hamberg

Robert Cooks, Jr

Mark E Haufler

James F Burke

Srivardhan Chandrapati

Vikram Sundararajan

Joydeep Dipak Chakrabarti

Stephanie L Apewokin

Masoud Ziabakhsh Deilami

Behnam Bahrami

Jamie Archer

Shu Zhang

Vaibhav J Lawand

Yi Liu

Yogesh Vasantrao Birari

Qiang Liu

Stephen W Caddy

John M Clark

Matthew Robert Brookes

Matthew Henry

Brandon Simmons

Apoorv Kalyankar

Matthew L Anderson

Vinay Kumar Joshi

Gregory A Weber

George Eugene Mavroudis

Gaurav Hemant Pandit

Jim F Burke

David A Bolis

Richard Davis Thomas

Mugdha Naik

Yongquan Chai

Michael Hays

David A Olson

Omkar Tendolkar

James Hugh Ross

Ambarish D Khot

Jeffrey P Seger

Xin Jin

Srinivasa Varadan Rajagopalan

Keith L Musser

Aaditya Barve

Timothy M Doyle

Prakash Bedapudi

Patrick E Conlon

Catherine Alviz-Radi

David W Hornback

Anjesh Hemant Sahasrabudhe

Stephen Carlyle Flint

Jerome Edward Reckelhoff

An exhaust gas system includes an engine-turbine exhaust gas conduit, a turbocharger, a turbine-housing exhaust gas conduit, an injection housing, a dosing module, and a bypass system. The engine-turbine exhaust gas conduit is configured to receive exhaust gas. The turbocharger includes a turbine. The turbine is coupled to the engine-turbine exhaust gas conduit. The turbine-housing exhaust gas conduit is coupled to the turbine. The injection housing is coupled to the turbine-housing exhaust gas conduit and centered on an injection housing axis. The dosing module is coupled to the injection housing and includes an injector. The injector is configured to dose reductant into the injection housing. The injector is centered on an injector axis. The bypass system includes a bypass inlet conduit, a bypass valve, and a bypass outlet conduit. The bypass inlet conduit is coupled to the engine-turbine exhaust gas conduit.

Exhaust gas aftertreatment system

A reductant dosing system includes: an injector; a fixed displacement pump in fluid communication with the injector; a reductant source in fluid communication with the fixed displacement pump; a pressure sensor assembly configured to detect a pressure of reductant in the reductant dosing system; and a controller communicatively coupled to the fixed displacement pump and to the pressure sensor assembly, wherein the controller is configured to calculate a flow rate of the fixed displacement pump based on at least a calibration value determined based on data received from the pressure sensor assembly.

Reductant dosing system with calibration value determined based on data from pressure sensor assembly and method of calibrating a reductant dosing system

An aftertreatment system comprises a SCR system, a reductant injector operatively coupled to the SCR system, and a reductant insertion assembly operatively coupled to the reductant injector. The reductant insertion assembly comprises a pump configured to pump the reductant through the reductant injector. A controller is operatively coupled to the reductant insertion assembly and configured to receive predetermined calibration values of the pump corresponding to delivery of a reductant by the pump through a calibration injector. The controller determines a desired flow rate value of the reductant into the SCR system. The controller determines an insertion time of the reductant injector for delivering the reductant through the reductant injector based on the desired flow rate value, a pump operating parameter value of the pump and the predetermined calibration values, and activates the reductant injector for the insertion time.

Systems and methods for increasing reductant insertion accuracy

A controller for a dosing module including a pump, an inlet manifold coupled to the pump, a nozzle, an outlet manifold coupled to the nozzle, a first branch coupled to the inlet manifold and the outlet manifold and having a first flow restrictor and a first valve, a second branch coupled to the inlet manifold and the outlet manifold and having a second flow restrictor and a second valve, and a sensor coupled to the inlet manifold and the outlet manifold, includes an input/output interface and a processing circuit. The input/output interface is configured to electronically communicate with the first valve and the second valve. The processing circuit configured to selectively cause the first valve to be in a first valve first position, in which the first valve facilitates fluid communication from the inlet manifold to the outlet manifold through the first branch, and a first valve second position.

Reductant delivery systems and methods

An aftertreatment system comprises a reductant storage tank and a SCR system including a catalyst for reducing constituents of an exhaust gas. A reductant insertion assembly is fluidly coupled to the reductant storage tank and the SCR system. A controller is communicatively coupled to the reductant insertion assembly. The controller is configured to: determine an initial pressure of the reductant, determine a first pressure at which the reductant is to be delivered to the selective catalytic reduction system and adjust an operating parameter of the reductant insertion assembly. The adjustment of the operating parameter results in an at least selective delivery of the reductant at the first pressure to the SCR system.

System and method for varying reductant delivery pressure to aftertreatment systems

An aftertreatment system includes a filtration and reduction unit. The filtration and reduction unit comprises a housing defining an internal volume. A filter is disposed in the internal volume and is configured to substantially remove particulates from the exhaust gas. A selective catalytic reduction system is disposed in the internal volume downstream of the filter and is configured to selectively reduce a portion of the exhaust gas. A first catalyst is formulated to oxidize at least a portion of the exhaust gas. An intake pipe is disposed upstream of the filtration and reduction unit and configured to communicate the exhaust gas o the filtration and reduction unit. The first catalyst is disposed in the intake pipe. An exhaust pipe is disposed downstream of the filtration and reduction unit.

Close coupled single module aftertreatment system

An aftertreatment system includes a reductant source, a junction, a dosing pump module, a valve assembly, and a dosing module. The reductant source stores reductant. The junction receives the reductant from the reductant source. The dosing pump module receives the reductant from the junction and selectively provides the reductant to a first conduit. The valve assembly receives the reductant from the first conduit. The valve assembly is operable between a first state, where the valve assembly provides the reductant to the junction, and a second state, where the valve assembly provides the reductant to a second conduit. The dosing module receives the reductant from the second conduit when provided by the valve assembly. The dosing module is configured to dose exhaust gases with the reductant when provided by the valve assembly.

Systems and methods for heating reductant

An injector includes a needle and a body. The needle is configured to receive fluid from a fluid supply and operable between a first position, in which the fluid is not provided to a target, and a second position, in which the fluid is provided to the target. The needle includes a first needle bore, a second needle bore, and a first connector. The first needle bore is configured to receive fluid from the fluid supply. The second needle bore is aligned with the first needle bore and configured to provide fluid to the fluid supply. The first connector is in fluid communication with the second needle bore. The body includes an end, a first body bore, and a second body bore. The first body bore is configured to receive the needle. The second body bore is positioned to be contiguous with the end.

Injector including swirl device

An aftertreatment component's shape, entrance geometry, and/or position within an aftertreatment assembly can be modified for local and/or bulk exhaust flow control. In some implementations, a body of the aftertreatment component has a non-circular cross-section, a non-circular opening, and/or a variable face geometry. The non-circular cross-section and/or opening can be of a variety of different shapes.

Substrate shape, geometry, positioning, and/or cell density to improve aftertreatment performance

A dosing module includes an inlet manifold, an outlet manifold, a first branch, and a second branch. The inlet manifold is configured to selectively receive reductant from a pump. The outlet manifold is configured to selectively provide the reductant to a nozzle. The first branch is coupled to the inlet manifold and the outlet manifold. The first branch is configured to selectively provide the reductant from the inlet manifold to the outlet manifold. The first branch includes a first flow restrictor configured to restrict the reductant as the reductant is provided to the outlet manifold. The second branch is coupled to the inlet manifold and the outlet manifold. The second branch is configured to selectively provide the reductant from the inlet manifold to the outlet manifold separately from the first branch. The second branch includes a second flow restrictor that is configured to restrict the reductant.

An aftertreatment system includes a filtration and reduction unit. The filtration and reduction unit comprises a housing defining an internal volume. A filter is disposed in the internal volume and is configured to substantially remove particulates from the exhaust gas. A selective catalytic reduction system is disposed in the internal volume downstream of the filter and is configured to selectively reduce a portion of the exhaust gas. A first catalyst is formulated to oxidize at least a portion of the exhaust gas. An intake pipe is disposed upstream of the filtration and reduction unit and configured to communicate the exhaust gas to the filtration and reduction unit. The first catalyst is disposed in the intake pipe. An exhaust pipe is disposed downstream of the filtration and reduction unit.

Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet and provide a combined flow of pressurized gas and urea to an outlet, flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position, the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Urea injection systems valves

A reductant delivery system is provided for delivery of reductant to an engine exhaust aftertreatment system that is heated during cold temperature conditions. A heat exchange fluid flows through a heat exchange circuit that provides a flow path from the heat source to the doser, from the doser to the reductant storage tank, and from the reductant storage tank to the heat source. A control valve controls the flow of the heat exchange fluid in the heat exchange circuit so that at least one heat exchange cycle includes a circulation period that increases the temperature of the reductant in the doser and storage tank and a termination period where circulation is stopped until reductant temperature in the doser reaches a lower limit.

Systems and techniques for heating urea injection systems

Growing community of inventors

Columbus, IN, United States of America

Stephen M Holl