Cambridge Filter Corporation

Stephen M Hladik

Stanley J Wasielewski

High efficiency air filters are fabricated by forming two end assemblies from rectangular wall members with side plates attached to extend upwardly from opposite sides thereof. A removable wall of expendable material such as ordinary masking tape is applied to the other two sides, extending between the ends of the side plates to form a shallow pan which is filled with a liquid adhesive. The pleated filter media is attached along its two side edges to side wall members having notched ends for mating with the side plates of the end assemblies. One edge of the filter media between the two side walls is immersed in the pool of adhesive and the side walls are attached to the side plates. After the adhesive hardens, the masking tape is removed and the other end assembly is attached in the same manner.

Method of fabricating air filters

An air filter unit of the pleated media, high efficiency type wherein the media pleat edges are sealed to the supporting frame to prevent bypass of air with a ceramic adhesive and fibrous ceramic mat which allows the unit to be exposed to high temperatures (e.g., up to 2000.degree. F.) without danger of seal breakdown. While in the form of a slurry the adhesive is applied, for example, with a trowel to the zig-zag pleated edges of the media which, together with corrugated spacers, forms the filter core. The latter is then surrounded on four sides by the compressible mat of fibrous ceramic material and inserted in a box-like support frame with the slurry filling the space between the pleated edges of the media and the fibrous mat. The filter core and surrounding mat are assembled with the support frame while the slurry is still wet whereby, upon hardening, the resulting layers of ceramic cement provide a complete, heat-resistant seal while avoiding cracking in normal handling due to the resilience of the compressed fibrous mat which maintains an airtight seal between hardened ceramic and support frame.

Growing community of inventors

Liverpool, NY, United States of America

Stephen M Hladik