Advanced Micro Devices Corporation

Stephen Keetai Park

Bharath Rangarajan

Steven C Avanzino

David Keating Foote

Fei Wang

Mark T Ramsbey

Jeffrey Allan Shields

Guarionex Morales

Mark S Chang

Dawn M Hopper

Larry Yu Wang

Jack F Thomas

Arvind Halliyal

George Jonathan Kluth

Kashmir S Sahota

Ting Yiu Tsui

Tim Thurgate

Christian Zistl

David H Matsumoto

Jeff Shields

Gregory B Starnes

George Jon Kluth

A method is provided, the method comprising forming a dielectric layer above a structure layer, forming a hard mask layer above the dielectric layer, and forming at least one trench opening and at least one upper portion of a first via opening in the dielectric layer through the hard mask layer. The method also comprises forming a low viscosity photoresist layer above the at least one trench opening and the at least one upper portion of the first via opening in the dielectric layer.

Depth of focus (DOF) for trench-first-via-last (TFVL) damascene processing with hard mask and low viscosity photoresist

A method is provided for forming a copper interconnect, the method including forming a sacrificial dielectric layer above a structure layer, forming an opening in the sacrificial dielectric layer and forming a copper layer above the sacrificial dielectric layer and in the opening. The method also includes forming the copper interconnect by removing portions of the copper layer above the sacrificial dielectric layer, leaving the copper interconnect in the opening. The method further includes removing the sacrificial dielectric layer above the structure and adjacent the copper interconnect, and forming a low dielectric constant dielectric layer above the structure and adjacent the copper interconnect.

Method of fabricating copper-based semiconductor devices using a sacrificial dielectric layer

The present invention is directed to an integrated circuit having an increased gate coupling capacitance. The integrated circuit includes a substrate having a surface, the substrate having a trench extending below the surface. A trench fill material is disposed in the trench and has a portion extending above the surface. A first conductive layer is adjacent the trench fill material and has a portion extending over the portion of the insulative material. An insulative layer is adjacent the first conductive layer and a second conductive layer is adjacent the insulative layer. The present invention further is directed to a method of fabricating an integrated circuit on a substrate including the steps of forming a trench in the substrate, the trench extending below a surface of the substrate; providing a trench fill material in the trench such that the trench fill material extends above the surface of the substrate; and providing a first conductive layer over at least a portion of the trench fill material.

Integrated circuit having increased gate coupling capacitance

The present invention is directed to an integrated circuit having an optimized gate coupling capacitance. The integrated circuit includes a substrate defining a trench therein. A first conductive layer has a portion which extends into the trench. The first conductive layer defines a channel fabricated by a blanket etching step. An insulative layer is adjacent the first conductive layer. A second conductive layer is adjacent the insulative layer. The present invention is further directed to a method of fabricating an integrated circuit. The method includes forming a trench in the substrate, filling the trench with a trench fill material, etching the trench fill material until an upper surface of the trench fill material is below an upper surface of the substrate, providing a first conductive layer over at least a portion of the trench fill material, and blanket etching the first conductive layer until the portion is exposed.

Integrated circuit having optimized gate coupling capacitance

A method for fabricating a semiconductor structure includes forming a masking pattern on an ONO layer, wherein the ONO layer is on a semiconductor substrate, forming pocket regions in the substrate with the masking pattern as a doping mask, etching the ONO layer with the masking pattern as an etching mask forming residual oxide regions, etching the ONO layer with a buffered oxide etch or a plasma etch exposing regions of the substrate, and removing the mask and forming a bit-line oxide layer on the exposed regions.

Bit-line oxidation by removing ONO oxide prior to bit-line implant

An integrated circuit is designed to reduce charge gain and charge loss in a flash memory or flash programmable read-only memory. Charge gain and loss caused by moisture or hydrogen diffusion or alternately small contact-to-floating gate distance is reduced by a capping layer disposed over a gate stack and a base layer of the flash memory. The capping layer includes a buffer layer, a first insulative layer, and a second insulative layer. The etch characteristics of at least the first and second insulative layer differs from an interlevel dielectric to control the dimensions of a contact extending through the interlevel dielectric and the capping layer to the base layer.

Flash memory with less susceptibility to charge gain and charge loss

A process for fabricating a memory cell in a two-bit EEPROM device, the process includes forming an ONO layer overlying a semiconductor substrate, depositing a resist mask overlying the ONO layer, patterning the resist mask, implanting the semiconductor substrate with an n-type dopant, wherein the resist mask is used as an ion implant mask, and performing a resist flow operation on the semiconductor substrate after implanting the semiconductor substrate with an n-type dopant. In one preferred embodiment, the resist flow operation on the semiconductor substrate includes baking the semiconductor substrate in an oven at about 100&deg; C. to about 300&deg; C. for about 5 minutes to about 30 minutes to thin down the resist mask and cause the edges of the resist mask to become rounded.

Process for creating a flash memory cell using a photoresist flow operation

A process for fabricating a memory cell in a two-bit EEPROM device including forming an ONO layer overlying a semiconductor substrate, depositing a hard mask overlying the ONO layer, and patterning the hard mask. The hard mask is preferably made from polysilicon or silicon. The process further includes doping the semiconductor substrate with boron causing p-type regions to form in the semiconductor substrate, and doping the semiconductor substrate with n-type dopants, such as arsenic, causing n-type regions to form in the semiconductor substrate. The exposed ONO layer is then etched to expose part of the semiconductor substrate, and a bit-line oxide region is formed overlying the semiconductor substrate. The hard mask is then removed, preferably using a plasma etch process.

Process for fabricating high density memory cells using a polysilicon hard mask

A method of reducing contact size in an integrated circuit includes providing an insulating layer over a semiconductor substrate including a plurality of gate structures, creating an aperture extending through the insulating layer and having side walls, providing a spacer on the side walls of the aperture, and providing a contact in the aperture. The lateral sides of the contact abut the spacer. A contact structure is also disclosed in which a spacer separates a contact from a gate structure to avoid charge gain or loss between the contact and gate structure.

Method of reducing contact size by spacer filling

The present invention provides a method for selectively removing anti-reflective coating (ARC) from the surface of a dielectric layer over the surface of a substrate without scratching the dielectric layer and/or tungsten conductive contacts formed therein. In one embodiment, a chemical-mechanical polishing (CMP) process with non-oxidizer containing slurry is used to selectively remove the ARC layer at a rate which is significantly faster than the removal rates of the dielectric layer or the tungsten contacts. Further, an ARC CMP buffing process is used with a soft buffing pad in the CMP process to buff the dielectric layer and tungsten contacts during the ARC layer removal.

Method for removing semiconductor ARC using ARC CMP buffing

A process for fabricating a memory cell in a two-bit EEPROM device, includes forming an ONO layer overlying a semiconductor substrate, depositing a resist mask overlying the ONO layer, patterning the resist mask, implanting the semiconductor substrate with a p-type dopant, wherein the resist mask is used as an ion implant mask, and annealing the semiconductor substrate before implanting the semiconductor substrate with an n-type dopant. In one preferred embodiment, the annealing of the semiconductor substrate laterally diffuses the p-type dopants to form pocket regions on either side of the EEPROM device.

Process for optimizing pocket implant profile by RTA implant annealing for a non-volatile semiconductor device

A process for fabricating a memory cell in a two-bit EEPROM device including forming an ONO layer overlying a semiconductor substrate, depositing a hard mask overlying the ONO layer, and patterning the hard mask. The hard mask is made from tungsten, titanium, or titanium nitride. The process further includes doping the semiconductor substrate with boron causing p-type regions to form in the semiconductor substrate, and doping the semiconductor substrate with n-type dopants, such as arsenic, causing n-type regions to form in the semiconductor substrate. The exposed ONO layer is then etched to expose part of the semiconductor substrate, and a bit-line oxide region is formed overlying the semiconductor substrate. The hard mask is then stripped, preferably using an H O solution.

Process for fabricating high density memory cells using a metallic hard mask

A graded cap layer that reduces the overall height of a layer stack and provides for increased process control during subsequent patterning of the layer stack, is described with a method of making the same. The graded cap layer is configured to function as a cap layer to prevent an underlying silicide layer from lifting, a barrier layer to prevent the underlying silicide layer from being oxidized during subsequent processes, a stop layer to prevent over-etching during subsequent self-aligned source (SAS) patterning processes, and/or an anti-reflective coating (ARC) to improve the resolution of subsequent patterning processes. The graded cap layer is a relatively thin layer of silicon oxynitride with varying concentrations of nitrogen. The cap layer is deposited in a single chemical vapor deposition (CVD) or plasma enhanced chemical vapor deposition (PECVD) chamber.

Multipurpose graded silicon oxynitride cap layer

A method is provided for forming a copper interconnect, the method including forming a first dielectric layer above a structure layer, forming a first opening in the first dielectric layer, and forming a first copper structure in the first opening. The method also includes forming a sacrificial dielectric layer above the first dielectric layer and above the first copper structure, forming a second opening in the sacrificial dielectric layer above at least a portion of the first copper structure, and forming a second copper structure in the second opening, the second copper structure contacting the at least the portion of the first copper structure. The method further includes removing the sacrificial dielectric layer above the first dielectric layer and adjacent the second copper structure, and forming the copper interconnect by annealing the second copper structure and the first copper structure.

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Austin, TX, United States of America

Stephen Keetai Park