General Electric Company

Ge Aviation Systems Limited

Stephen Jonathan Davis

Jonathan Mark Dunsdon

Michael Arguello

Kristin M Schanche

Luis Eduardo Riestra Pagola

Charles P Ephraim

There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving by a system configured to make or repair the specified part and from a machine communicatively coupled with the system, a set of sensor data and/or inspection data associated with at least one of an additive and a reductive manufacturing or repair process or with at least one of a pre-treatment and a post-treatment step. The method includes creating an optimized manufacturing process to make or repair the specified part, the creating including. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with the sensor data and/or inspection data. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.

Additive manufacturing-coupled digital twin ecosystem

Systems and methods of planning and scheduling resources of an airline include using machine learning models to generate custom behavioral characteristics for a plurality of operational components of the airline based on operations data. The custom behavioral characteristics are used to define inputs and outcomes in simulations of the operational components of the airline. The simulation outputs performance indicators and a feedback loop captures previously ignored interactions between the operational components of the airline based on the performance indicators and custom behavioral characteristics of inputs and outcomes corresponding to the plurality of operational components of the airline.

Network digital twin of airline operations

Methods, apparatuses, systems, and storage media to track engine components are disclosed. An example apparatus includes a memory; instructions in the apparatus; and processor circuitry to in response to a notification that an engine is undergoing maintenance or in operation, identify an entry in a database that corresponds to the engine, the engine including a module; update historical data corresponding to the module based on the notification; and determine whether the module of the engine has been replaced by extracting data from a data packet obtained via a wireless communication; and when the module of the engine has not been replaced, replace a first identifier of the module stored in the entry with a second identifier of the module and maintain the historical data for the module in the entry.

Methods, apparatuses, and storage media to track engine components

There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with a model of manufactured variance associated with at least one of inspection and in-operation data of a similar part. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.

Additive manufacturing-coupled digital twin ecosystem based on a surrogate model of measurement

There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating a manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, as-operated, as-inspected, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes generating a multi-variant distribution including component performance and manufacturing variance, the manufacturing variance being associated with at least one of an additive manufacturing process step and a reductive manufacturing process step. The method includes comparing a performance from the multi-variant distribution with an expected performance of the new part based on the surrogate model. The method includes executing, based on the digital twin, the optimized process to either repair or make the specified part.

Growing community of inventors

Eastleigh, United Kingdom

Stephen Jonathan Davis