Cincinnati Milacron Inc.

Fives Machining Systems, Inc.

Mag Ias Gmbh

Stephen J Albers

Michael N Grimshaw

Ralph J Rust

Robert E Borgmann

Jerry D Wisbey

David A Peterson

John H Pugh

R William Kneifel, Ii

R William Kneifel Ii

A system for applying composite fiber to a lay-up tool has a fixed creel for supplying fiber to the fiber placement dispensing head and a fixed arm having a first end attached to the creel and having a second end attached to the dispensing head. The dispensing head is fixed on the end of the arm. A robot having a first and second pivot axis and at least a first wrist supports the lay-up tool. The robot manipulates the tool for application of fiber from the head to the tool. Manipulating the tool instead of the dispensing head allows the path length for the fiber between the creel and head to be fixed in length and orientation during application of fiber to the tool.

Robotic based fiber placement cell with stationary dispensing head and creel

A motorized tape reel is carried on a mandrel shaft extending between a pair of brackets. At the first bracket, the mandrel shaft joins with a swivel ring which permits rotation and axial sliding of the mandrel shaft. The swivel ring swivels on vertical pins in order to swing the mandrel shaft out of its position between the brackets. A second shaft, journalled for rotation within the second bracket, has a power drive connection at its outer end and a separable coupling at its inner end for driving the mandrel shaft. A biasing spring at the first bracket urges the mandrel shaft towards the second bracket, thereby closing the coupling. To change tape reels, manual force is applied to the mandrel shaft to overcome the biasing spring and separate the coupling. The mandrel shaft is then swung out from between the brackets, and the old tape reel is removed. The reverse steps are followed to install a new tape reel.

Tape reel support

A composite tape laying machine removes each severed portion of a composite tape of a tape assembly from its backing that is not to be applied to a mold or the like. A removal tape of a material, which has a greater adherence to the composite tape than the backing has to the composite tape to which the composite tape is releasably adhered, is moved into engagement with each non-selected severed portion at least at the start of each non-selected severed portion. When the non-selected severed portion has a varying width, the removal tape is removed from engagement with the non-selected severed portion at the start of its maximum width. When the non-selected severed portion has a constant width, the removal tape is removed from engagement therewith substantially prior to the termination of the non-selected severed portion.

Method for laying cut composite tape on a mold having scrap removal

A gripper on a powered gantry, which moves longitudinally relative to a porous conveyor belt, pulls a selected length of a composite sheet material and its backing from a supply roll on a carrousel and past a cutter. After a segment has been cut, the gantry returns the gripper to pull the composite sheet and its backing from the supply roll while the belt moves the segment thereon to a desired position thereon. This continues until the belt supports a plurality of segments. The gripper gantry includes a marker to mark each segment on the belt. After marking is completed, a powered gantry moves to dispose a top film over the segments. A powered gantry, which has a cutter thereon, is then moved so that the cutter, which can move orthogonal to the motion of the gantry and also has its reciprocating cutting blades rotatable about a vertical axis, can cut one or more pieces of desired shapes from each segment. After cutting is completed, the segments are advanced from the belt through a separator. The top film is fed through pinch rolls to pull all scrap downwardly after passing through the separator while each cut piece is advanced horizontally to a bottom film. The bottom film is connected to a first roller to wind the bottom film with the pieces theraround.

Method and apparatus for forming composite pieces from composite sheet

Composite tape laying machine having scrap removal and method

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Norwood, OH, United States of America

Stephen J Albers