Illinois Tool Works Inc.

Stephen H Li

Richard W Beeson

Alan Frederic Smith

Joseph C Schneider

Jon O Reynolds

A method and apparatus for welding with an engine driven inverter power supply includes generating an ac output with an engine and generator. The output is rectified and inverted to provide an ac inverter output. The engine is controlled using feedback indicative of a welding output operating parameter. The feedback may also be taken from the inverter or generator, and the generator may be controlled instead of or in addition to the engine. Engine parameters that may be controlled include engine speed, selecting between an idle speed and a run speed, a throttle position, a fuel pump, an injection timer, a fuel to air ratio, fuel consumption and ignition timing. Another aspect of the invention is having the feedback be responsive to one or more of the welding current, welding voltage, welding power, or functions thereof. The feedback may be responsive to the current, voltage, power, ripple and functions thereof. An aux power output is derived directly from the generator and feedback from the aux load is used to determine if the engine should be idling or running at high speed.

Engine driven converter with feedback control

Engine driven inverter welding power supply

Engine driven welding power supply with inverter auxiliary power

A power supply, such as a plasma cutting power supply or a welding power supply, that provides an output to a pair of output terminals is disclosed. The power supply includes a source of voltage and a plurality of choppers. The choppers are connected in parallel between the voltage source output terminals. A controller controls the choppers so that they are out-of-phase with respect to each of the other of the plurality of choppers. The choppers preferably include a freewheeling diode, an inductor and a switch. The number of choppers is approximately equal to the ratio of the open circuit voltage to the output load voltage.

Plasma cutting or arc welding power supply with phase staggered secondary switchers

Plasma cutting or arc welding power supply with phase staggered

A method and apparatus for controlling and maintaining a continuous flow of pilot arc current in a plasma cutting torch includes a pilot circuit, a current sensing circuit, and a control circuit. The control circuit maintains a continuous flow of pilot current through the pilot circuit both before and after a cutting arc has been generated. The control circuit further controls the magnitude of the pilot current in response to the sensing circuit indicating the absence or presence of the cutting arc.

Plasma pilot arc control

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Appleton, WI, United States of America

Stephen H Li