Xerox Corporation

Stephen F Randall

Song-Feng Mo

Wendy K Apton

Patrick James Walker

Jennifer R Wagner

Michael William Elliot

Michael Joseph Dahrea

Patricio G Medina

David Clark Craig

Michael Nicholas Soures

Ralph A Shoemaker

Robert Steven Pozniakas

David R Kamprath

Jeffrey William Drawe

Timothy David Thomas

Nancy R Kelly

Jeffrey Michael Gramowski

David Sekovski

John F O'Brien

Cheryl Koenig

Jing Qing Song

Joanna Brown

James J Petery

Nitin Shenoy

Cheng-Ning Jong

Marc Palmaffy

Kathleen Spencer

Christina DiMarco

Richard A Aman

Bernard N Hakac

Nate Weldon

A diagnostic system made part of or for use with a document handling device in which a customer is guided toward performance of at least one comparison means in a diagnostic routine analysis. The comparison means is selected from a group comprising (1) a first comparison comparing a fused print media and an unfused print media for presence of a defect, (2) a second comparison comparing an output print media and at least one image on a screen for a type of defect, and (3) a third comparison comparing a low-charged print media and a no-charged print media for qualities of the defect. The customer enters a selection based on results of the first, the second, or the third comparisons. The diagnostic system can identify a part causing a defect in the print media based on results of the comparisons.

Customer part replacement feature utilizing high frequency service interval fault and signature analyses

In a printing apparatus having a rotatable imaging member and means for performing a selected one of a plurality of operations on a portion of the rotatable imaging member, a set of metaphorical bricks are used to schedule operations. For an operation of a first type, a first brick is scheduled, the first brick defining a time duration associated with the operation, and defining a first portion having a first height and a second portion having a second height. For an operation of a second type, a second brick is scheduled, the second brick defining at least one height and a time duration associated with the operation. A combined height of bricks scheduled over time is monitored.

Brick-based system for scheduling functions in a printing apparatus

A method of operating a printing apparatus, the apparatus having a rotatable imaging member and an imaging station useful in creating printable images and test patches on the rotatable imaging member. Data is obtained relating to images desired to be printed in a time-frame corresponding to a predetermined number of rotations of the imaging member. A gap is identified in the time-frame corresponding to a location on the imaging member that is not occupied by an image desired to be printed within the time-frame. The identified gap is identified as suitable for receiving a test patch.

Scheduling system for placing test patches in a printing apparatus

In a printing apparatus having a rotatable imaging member, a test patch is created in a predetermined area of the imaging member. A density of the test patch is measured at least a first time, corresponding to a first rotation of the imaging member. Based at least partially on the measuring of the density of the test patch at least a first time, how many rotations in the future the predetermined area of the imaging member will be available for receiving new marking material is predicted.

System for predicting erasure of test patches in a printing apparatus

A method by which the target of a toner concentration (TC) sensor can be set up based on the equivalent developability concept without using an expensive patch generator. First, use a black toner area coverage (BTAC) sensor to measure the relative reflectance (RR) of a 100% area coverage developed patch (ROS generated) at a series of development levels (Vor V) to generate a pseudo development curve and estimate Vin real-time (Vis the Vlevel that starts to develop toner onto the photoreceptor belt.) Then, add a nominal delta Vto Vto get the development level (V) needed to generate 100% area coverage gray patch. Finally, using a BTAC sensor to measure the RR level of a 100% area coverage (AC) gray patch, move the target of the TC sensor, and converge the sensor's reading to the sensor's target continuously until the RR level of the gray patch hits the RR target (predefined) within the tolerance range. Thus, the target of the TC sensor is set for the xerographic system automatically.

System and method for setup of toner concentration target for a toner concentration sensor

A method of using toner concentration (TC) as an active actuator in the tonal reproduction curve (TRC) controller, so that not only will the TRC controller maintain the TRC of the output, but also all the electrostatic actuators will not diverge, and the toner concentration will be within the latitude range of the xerographic system. The process ensures that the target of the toner concentration (TC) sensor will be changed properly in direction (up/down) and amplitude to compensate the TRC output of the print engine based on either reflective reactance readings and/or the level of the electrostatic actuators.

Method and system for using toner concentration as an active control actuator for TRC control

A method of controlling the solid developed mass per unit area and the tone reproduction curve in a printing machine by reading data from a sensor, comparing the data to an acceptable range of data values, where the data is not within the acceptable range of data values, updating a plurality of control actuators, determining whether the discharge ratio is within an acceptable range of discharge ratio values, where the discharge ratio is within the acceptable range of discharge ratio values, applying new control actuators to a power supply in the printing machine, and where the discharge ratio is not within the acceptable range of discharge ratio values, adjusting raster output scanner exposure per an exposure formula.

Tone reproduction curve and developed mass per unit area control method and system

Systems and methods for setting up grid voltage for a tandem pin charging device for charging a photoreceptor in a xerographic printing machine. A charge-generating emitter ratio of a first charging unit is determined and a first grid voltage is set based on the charge-generating emitter ratio of the first charging unit. A charge-generating emitter ratio of a offset voltage is then determined and a second grid voltage is set, based on the determined charge-generating emitter ratio of the offset voltage. A final voltage of a photoreceptor is then compared with a final target voltage.

Systems and methods for setting up grid voltages in a tandem pin charging device

In a hybrid jumping (HJD) or hybrid scavengeless (HSD) development station used in xerography, a control system avoids arcing conditions in a gap between a donor member and an image receptor. In a set-up operation, a series of test patches are produced while incrementing the AC amplitude in the gap. A change in reflectivity of the patches as a function of the AC amplitude in the gap is measured and the actual width of the gap is thus estimated. An accurate estimate of the gap width can then be used in a control algorithm.

Xerographic development system where a gap between a donor member and a photoreceptor is estimated

A method and apparatus are provided to calibrate a xerographic print engine toner concentration sensor to accurately control the toner concentration to a specified operating target. At least two control patches are imaged onto a photoreceptor. Each patch has a different voltage level where the voltage levels are the difference between the exposure discharge voltage and the developmental roll voltage. The relative reflectivity of each patches is obtained. The latent patches are repeatedly developed at different toner concentrations. The reflectivities of the patches formed at the same toner concentration are combined to obtain a combined reflectivity for that toner concentration. As a result, a toner concentration curve is obtained that has an improved response relative to the toner concentration curves that correspond to each of the individual voltage levels.

Dual density gray patch toner control

A real-time photo-induced discharge curve (PIDC) model generator uses a nonliner model structure based on the physics of a xerographic system photoreceptor. The PIDC generator estimates a small number of parameters in the PIDC model in real-time for a given xerographic system configuration. The estimated PIDC may be used by xerographic system process controls, diagnostics and xerographic system setup in real-time.

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West Henrietta, NY, United States of America

Stephen F Randall