Johns Manville

Schuller International, Inc.

Stephen Edward Gross

Michael D Peterson

William Henry Kielmeyer

Blake Boyd Bogrett

Jon Frederick Bauer

John S Robertson

Jeff Keven Woodring

Norman Bach Scheffel

Paul D Bilawsky

Clifford W Cain, Jr

In an apparatus and method of forming fibers from a fiberizable material, a molten fiberizable material is introduced into a rotating fiberizing rotor and passed through a plurality of holes in an annular peripheral sidewall of the fiberizing rotor to form primary fibers from the fiberizable material. The primary fibers are introduced into hot combustion gases and pressurized air in a fiberization zone adjacent an outer surface of the annular peripheral sidewall of the rotary fiberizing rotor to attenuate and form the primary fibers into fibers of the desired diameter and length. The hot combustion gases are discharged from an annular air cooled burner and the pressurized air, which is discharged from an annular air ring, is the same pressurized air used to cool the annular air cooled burner.

Method of making fibers with a burner/air ring assembly for rotary fiberizers

In an apparatus and method of forming fibers from a fiberizable material, a molten fiberizable material is introduced into a rotating fiberizing rotor and passed through a plurality of holes in an annular peripheral sidewall of the fiberizing rotor to form primary fibers from the fiberizable material. The primary fibers are introduced into hot combustion gases and pressurized air in a fiberization zone adjacent an outer surface of the annular peripheral sidewall of the rotary fiberizing rotor to attenuate and form the primary fibers into fibers of the desired diameter and length. The hot combustion gases are discharged from an annular air cooled burner and the pressurized air, which is discharged form an annular air ring, is the same pressurizes air used to cool the annular air cooled burner.

Rotary fiberizer having two cooling jackets and an air ring

A multi-component fiberizing disk for fiberizing a molten fiberizable material in a rotary fiberization process includes: an annular sidewall having fiberizing holes therein through which a molten fiberizable material passes to fiberize the molten fiberizable material; an upper annular flange; and a base having an annular outer peripheral edge. The annular sidewall, the upper annular flange and the base are made from at least two separate components and, preferably, from three separate components. The separate components are secured to together as the fiberizing disk by fasteners, such as bolt and nut fasteners, that permits the separate components of the fiberizing disk to be disassembled after service. The different components can be made of different metal alloys and a distribution manifold can be incorporated into the fiberizing disk for distributing the molten fiberizable material(s) within the fiberizing disk and to make bi-component fibers.

Multi-component fiberizing disk

Glass fibers of curly habit may be prepared from a heterogeneous melt of blended particles of at least two distinct glasses. Linear glass primaries controllable in pot and marble processing may be prepared from the heterogeneous melts. Fibers prepared from the randomly heterogeneous primaries exhibit a unique biodissolution mechanism and high biodissolution rates. The process is also amenable to other glass fiberization processes, including the rotary process and the sliver process.

Non-linear multicomponent glass fibers from linear primaries

An insulated air duct includes a flexible, reinforced, inner tubular core; a layer of partially compressed flexible, resilient fibrous insulation surrounding the core; and a flexible jacket, preferably with a longitudinally extending seam, spaced outwardly from the core and enveloping the layer of partially compressed fibrous insulation. The layer of partially compressed fibrous insulation is formed from a resilient blanket of air laid, randomly oriented, entangled fibers. The resilient blanket may have a low binder content or be binderless with the fibers unbonded and, possibly, lubricated. The lubricant on the fibers facilitates the sliding of the fibers relative to each other, reduces fiber attrition due to abrasion as the fibers move relative to each other; and enhances the resilience of the blanket when subjected to compression whereby the layer of compressed fibrous insulation surrounding the core remains expanded in its partially compressed state, to the extent permitted by a space between the core and the jacket, to provide the duct with good insulating properties and to exert an outward pressure on the jacket to improve the appearance of the jacket. Preferably, the resilient blanket is wrapped about the core while being supported on the jacket so that the blanket will not pull apart during the wrapping process.

Flexible insulated duct and the method of making the duct

A cylindrical polymer fiber filter cartridge for liquid filtration is formed by applying an acrylic latex binder, diluted with water, to a batt of thermoplastic polymer fibers and winding the batt onto a core to form a hollow fibrous cylinder while applying compression with a compression roll to an outer surface of the fibrous cylinder. After the batt is fully wound onto the core, the cylindrical cartridge is rotated at a speed sufficient to cause the acrylic latex binder to foam in-situ thereby fluidizing the cartridge to allow the polymer fibers in the cartridge to reorient to form a smooth outer surface on the cartridge and to evenly distribute the acrylic binder throughout the cartridge. The binder in the cartridge is then cured to bond the fibers together at their points of intersection and annular grooves are cut in the outer surface of the cartridge to increase the surface area of the filter.

Method of making a cylindrical filter cartridge

A synthetic microfiber blanket having a uniform thickness is formed from a nonuniform blanket having thin or feathered lateral edges. The nonuniform blanket is cut transversely into a plurality of discrete pieces of blanket of uniform length. The plurality of discrete pieces of blanket are arranged with the thin lateral edges in overlapping relationship to form a blanket of a desired width and thickness. The overlapped, discrete pieces of blanket are then joined into an integral blanket of uniform width and thickness by entangling together fibers of adjacent pieces of blanket. A scrim backing can be incorporated into the blanket for added strength and dimensional stability.

Method of forming a blanket of uniform thickness

A method of preparation of catalyst supports is disclosed as well as supports made by the method. Natural diatomite, bentonite clay, silica, cellulose fiber, corn meal and water are mixed, extruded, pelleted, dried and calcined to form porous catalyst supports pellets comprising fused natural diatomite, bentonite clay and silica.

Preparation method for catalyst supports and materials produced thereby

Compositions and papers made therefrom useful as separator materials in starved electrolyte lead/acid batteries are described. The compositions comprise a mixture of 30% to 80% by weight of perlite and 20% to 70% by weight of glass fibers. The glass fibers have diameters in the range of from 0.3 to 1.0 micrometers while the perlite has particle sizes in the range of from about 3 to about 100 micrometers.

Growing community of inventors

Littleton, CO, United States of America

Stephen Edward Gross