Revcor, Inc.

Stephen A Adamski

Craig R Hall

Richard R Shelby

Michael F Buckley

Dominic Phillip Menoni

Nathan K Shoemaker

Zvirimumwoyo P Chinoda

Madan Baral

Stephen Baker

In accordance with one aspect of the current disclosure, a blower assembly is provided that includes a housing having a pair of side walls and an outer wall connecting the side walls. The outer wall has a cutoff portion and an outlet portion. The housing includes an outlet defined at least in part by an outlet end of the outlet portion and the cutoff portion. The outer wall includes a scroll portion connecting the cutoff portion and the outlet portion. The outlet portion flares outwardly away from the cutoff portion as the outlet portion extends from the scroll portion to the outlet end of the outlet portion.

Blower assembly

In one aspect, a fan assembly is provided that can be manufactured while producing a significantly reduced amount of scrap material. More specifically, the fan assembly utilizes a hub ring and one or more hub strips to support a plurality of blades rather than a solid center disc or end disc used by some prior approaches. In another aspect, a method is provided that includes bending a member into an annular configuration and joining end portions of the member together to rigidly fix the member in the annular configuration. The rigid annular member may be used as an end ring, a hub ring, an orifice, or other component, while producing significantly less scrap material than traditional approaches.

Method of manufacturing a fan assembly

A method including bending an elongate portion of a flat strip of metallic material into a ring about an axis extending parallel to a thickness of the elongate portion of the strip of metallic material. The method includes fixing end portions of the ring together to form a flat ring, the flat ring having opposite flat side surfaces, a radially inner surface, a radially outer surface, a pair of radially inner edges, and a pair of radially outer edges, wherein the pair of radially inner edges connect the radially inner surface and the opposite flat side surfaces and the pair of radially outer edges connect the radially outer surface and the opposite flat side surfaces. The method includes connecting a plurality of curved blades to the flat ring and connecting a hub support to the curved blades at a position spaced from the flat ring along the curved blades.

In one aspect, a fan assembly is provided that includes a plurality of elongated metallic fan blades, a first metallic end ring, a second metallic end ring, and a metallic hub support connected to the fan blades intermediate the first and second end rings. The fan blades include straight inlet edges radially inward from first and second radially inner edges of the first and second metallic end rings so that inlet portions of the blades extend radially inward from the first and second metallic end rings. In another aspect, a fan assembly is provided that includes a hub support having a hub strip and a hub ring. The hub strip has an elongate configuration with an attachment portion connected to the hub ring at one end of the hub strip and another attachment portion connected to the hub ring at an opposite end of the hub strip.

Fan assembly and method

Fan assembly

A blower assembly having a housing and a cross flow fan rotatably mounted to the housing. Rotation of the fan drives fluid flow through the housing and produces an eccentric vortex of fluid flow in the housing. The fan has a circular blade support that induces fluid flow with rotation of the fan which interacts with the eccentric vortex. The circular blade support has at least one flow interrupter configured and arranged to rotate through the interaction of the eccentric vortex and the flow induced by the circular blade support to disrupt the interaction between the eccentric vortex and the flow induced by the circular blade support. In this manner, the at least one flow interrupter reduces the effect of the unstable vortex-blade support interaction on the airflow through the blower assembly which stabilizes the air loading on the blower assembly motor and reduces noise.

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Prospect Heights, IL, United States of America

Stephen A Adamski