Heidelberger Druckmaschinen Ag

Steffen Neeb

Nicklas Raymond Norrick

Andreas Henn

Jens Forche

Andreas Fehlner

Thomas Wolf

Roland Stenzel

Nikolaus Pfeiffer

Martin Mayer

Thomas Schmidt

Stefan Mutschall

Hans Koehler

Jan Krieger

Frank Muth

Olaf Lorenz

Stefan Knauf

Juergen Ritz

Stefan Muench

Thomas Goebel

Wolfgang Kabus

Johannes Muehl

Nicolas Martin

Annika Kamper

Stephanie Weinig-Kress

Franz Woellert

Mina Abosetta

Alexander Sendobry

Nicklas Norrick

A method of processing print jobs on a printing substrate processing machine by using a computer, includes creating a data model for the computer with parameters for an unusable print/set-up time prediction on the basis of global print jobs and printing machine data, training the data model on the basis of global and/or local print jobs and printing machine data by using the computer, and defining ease-of-use criteria by an operator. The trained data model for the computer is used to predict the number of unusable prints during set up and set-up time of the printing substrate processing machine. The order of the processing of the print jobs is optimized on the basis of the predicted number of unusable prints during set-up and the predicted set-up time by using the computer.

Method of processing print jobs with an unusable prints prediction

A method for operating a printing material processing machine by using a computer includes acquiring print job parameters from print jobs for the printing material processing machine and machine parameters by using the computer, evaluating the acquired parameters to determine the machine state by using the computer, and requesting and providing fluid consumable materials for optimizing the operation of the machine on the basis of the determined machine state by using the computer. Maintenance measures carried out on the machine are optimized on the basis of the determined machine state, by using the computer.

Method for operating a printing material processing machine by applying a varnish consumption prediction

A device for controlling the printing operation in an inkjet printing machine includes at least one inkjet print head disposed at an adjustable distance from a substrate to be printed on. A device receives a print job and a bad sheet sensor has a trigger threshold. A machine control unit adjusts the distance between the inkjet print head and the substrate to be printed on as well as the trigger threshold of the bad sheet sensor before or after the printing operation as a function of a received print job.

Device for controlling an inkjet printing machine to provide a variable distance between an inkjet print head and a substrate

A method for detecting and compensating for defective print heads in an inkjet printing machine uses a computer to analyze printing nozzle test charts and/or area coverage elements to obtain characteristic values of individual printing nozzles in a print head, to calculate the failure probabilities of these printing nozzles on the basis of thresholds, and to compensate for a printing nozzle that exceeds a specified failure probability. The computer uses the individual failure probabilities of the individual printing nozzles in a print head to calculate the failure probability of the print head and initiates compensation measures as a function of the calculation. The thresholds correspond to a multi-dimensional characteristic value threshold based on which the computer calculates the failure probability of a printing nozzle by using an algorithm including kernel density estimation through a multidimensional distribution function.

Method for detecting and compensating for defective print heads in an inkjet printing machine by stochastic print head monitoring

A method detects defective print nozzles in an inkjet printing machine by a computer. In a first phase within the context of a print job, print nozzle test patterns are printed beside a subject on a printing substrate. These print nozzle test patterns are then digitized by an image sensor and sent to the computer, where they are analyzed by the computer to determine the current state of the print nozzles, including defective print nozzles. After the first phase, the print nozzle test patterns are modified by the computer on the basis of the current state of the print nozzles and, in a second phase, the modified print nozzle test patterns are printed, digitized and evaluated by the computer with regard to the determination of the current state of the print nozzles and defective print nozzles.

Method for detecting a defective print nozzle using a variable print nozzle test pattern

A method for detecting defective printing nozzles in an inkjet printing machine includes printing a multi-row printing nozzle test chart formed of horizontal rows of equidistant vertical lines periodically underneath one another, with only printing nozzles in a print head contributing to every row of the test chart corresponding to the horizontal rows. An area coverage element geometrically associated with the test chart is printed, both elements are recorded by an image sensor and analyzed by the computer. The computer analyzes the recorded area coverage element to detect print defects and allocates defects to a region of geometrically close printing nozzles. An analysis of the test chart in the region identifies nozzles causing the defect. Defective printing nozzles are detected based on thresholds, the detected printing nozzles are then compensated, and in the analysis of the recorded area coverage element, influences of the sensor are eliminated by shading correction.

Method for detecting defective printing nozzles in an inkjet printing machine

A method for detecting and compensating for defective printing nozzles in an ink jet printing machine by using a computer includes printing printing nozzle test charts next to an actual print in a production run, subsequently recording and digitizing the printed printing nozzle test charts by using at least one image sensor, evaluating recorded test charts and, based thereon, defining characteristic values for all printing nozzles contributing to the printed printing nozzle test charts by using the computer, calculating a failure probability for every contributing printing nozzle based on the determined characteristic values by applying a statistical prediction model using the computer, and switching off and compensating for all printing nozzles exceeding a first defined threshold for the calculated failure probability. A printing operation is then carried out on the ink jet printing machine with printing nozzle compensation.

Method for detecting and compensating for defective printing nozzles in an ink jet printing machine

A method for compensating for disruption torques in driving a jetting cylinder in an inkjet printing machine includes recording print image products for at least one color and at least one complete rotation of the jetting cylinder by using an image sensor and using a computer for a time parallel measurement of a driving torque of the jetting cylinder, generating an average gray value profile above a circumferential coordinate based on the recorded image data by using the computer, transforming the average gray value profile and the measured profile of the driving torque into a frequency range by using a computer-assisted Fourier transform and extracting order components from the frequency range. A periodic compensation torque is calculated based on the extracted order components, and the calculated periodic compensation torque is factored-in when actuating the jetting cylinder of the inkjet printing machine in the course of a printing operation.

Method for compensating for disruption torques in the driving of a jetting cylinder

A method for detecting and compensating defective printing nozzles in an inkjet printing machine includes periodically printing at least one printing nozzle test chart having horizontal rows of equidistant vertical lines underneath one another, with only nozzles contributing to the test chart in every row corresponding to horizontal rows, and printing an area coverage element geometrically associated with the test chart. Both elements are recorded by an image sensor and evaluated by a computer. The computer identifies print defects by evaluating the area coverage element and allocates the defects to defective nozzles. The computer evaluates the test chart based on thresholds to detect defective nozzles and compensate detected defective nozzles. The computer compares the detected defective nozzles from the area coverage element and the test chart to identify detected defective nozzles causing defects in only one element and calculates the thresholds based thereon to minimize the detected defective nozzles.

Method for detecting and compensating for defective printing nozzles in an inkjet printing machine using a threshold calculation based on weighting factors

A device detects at least one position of at least a part of a printing material while the printing material is transported in a printing machine. The device includes an optical sensor for establishing a distance between a printing machine component and the printing material. The distance established by the optical sensor is temperature-compensated by a computer.

Device for detecting a position of a printing material transported in a printing machine

A device for printing on at least one region of a surface of a so-called 3D object, for instance a curved auto body part, includes a manipulator, for instance an articulated-arm robot with six degrees of freedom. The device also includes a system for vibration compensation for the print head. The system includes an active component and a passive component. Manipulator vibration which creates defects in a printed image may thus be effectively avoided.

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Bensheim, Germany

Steffen Neeb