Kraussmaffei Technologies Gmbh

Stefan Moser

Reinhard Schiffers

Stefan Kruppa

Matthias Busl

Nicolina Topic

Martin Schneebauer

Maximilian Schadhauser

Stefan Schierl

Johannes Wortberg

Dietmar Kraus

Sina Greger

Sebastian Fruth

Sina Greger-gürbüz

Cordula Wieland

A method for operating an injection-molding machine, including the steps: a) in a current injection-molding cycle, after an accepted-part reference injection-molding cycle learned in a learning phase: detecting a compound pressure change krelative to an accepted-part reference compound pressure pduring at least part of an injection phase of the current injection-molding cycle by measuring a current compound pressure pand comparing the current compound pressure pwith the accepted-part reference compound pressure p, b) determining a target mold internal pressure curve p(t) for a holding-pressure phase of the current injection-molding cycle, wherein for this purpose a mold internal pressure curve p(t) of the accepted-part reference injection-molding cycle is adjusted at least in dependence on the compound pressure change kdetected in step a), and c) traveling the holding-pressure curve p(t) of the current injection-molding cycle in such a way that an actual mold internal pressure curve pwkz,act (t) of the current injection-molding cycle runs at least more closely along the target mold internal pressure curve p(t) than a mold internal pressure curve p(t) that is unchanged in comparison with the accepted-part reference cycle.

Method for operating an injection-moulding machine, in particular with respect to improved constant mould filling, and injection-moulding machine for carrying out the method

The invention relates to a method for producing molded parts, wherein semifinished product is heated in a heating device and is subsequently fed to a shaping machine. The heating device has a closed housing having a door or has a separately closable opening. The heating device optionally has a dividable housing, in the case of which the housing components can be moved away from each other in order to form an opening and can be moved toward each other in order to form a closed housing. One or more radiant heaters, in particular infrared radiant heaters, are provided in the interior of the housing. Semifinished product is introduced into the interior of the housing and radiant heat produced by the radiant heaters is applied thereto, said semifinished product is heated, and said semifinished product is subsequently removed from the housing. Thermal convection, which is directed substantially upward in the housing, is produced in the interior of the housing. According to the invention, an air flow counteracting the thermal convention, in particular an air flow directed substantially downward in the interior of the housing, is produced in the interior of the housing.

Method and device for producing molded parts with a semi-finished product

A method is described for producing fibre-reinforced plastic moulded parts, wherein endless fibre strands are fed by a fibre braking device and/or cut fibres via a gravimetric metering device, and a plastic material to be melted, by a volumetric metering device are fed to a single-screw plasticizing unit. Plastic material which is molten and is mixed with fibre material is injected into a moulding tool by an injection stroke of the plasticizing screw. According to the application, the ACTUAL mass flow of the plastic material is calculated from the ACTUAL volume flow of the plastic material and from the ACTUAL mass flow of the fibre material. The ACTUAL mass flow of the plastic material is compared to a TARGET mass flow of the plastic material, and the rotation speed nof the rotary drive of the metering element of the metering device is adapted.

Method for the production of plastic moulded parts

A method for the variothermal temperature control of an injection mould using a temperature control device, the method including at least the following steps: in a learning phase, determining a temperature control characteristic of the temperature-controllable system including at least the injection mould and the temperature control device, in order to obtain individual reference values for the system, with which the temperature control device can be controlled in order to obtain a nominal temperature profile; and in a production phase: temperature control of the injection mould with the reference values determined during the learning phase; determining deviations of an actual temperature profile of the injection mould in relation to the nominal temperature profile during the production cycle and calculating corrected reference values from these deviations; and carrying out a resulting production process using the corrected reference values.

Method and device for the variothermal temperature control of injection moulds

A method for determining an actual volume Vr of an injection-moldable compound during an injection-molding process is disclosed. The injection-moldable compound is introduced into at least one cavity of the mould. The method includes the steps of: a) determining a theoretical volume Vt from process variables at least during a filling phase of the injection-molding process, b) determining and/or measuring at least one value for at least one compound pressure pM, c) selecting a material-specific compression k (p), corresponding to the value of pM, of the injection-moldable compound, and d) calculating an actual volume Vr by taking into account the compression k (p).

Method for determining an actual volume of an injection moldable compound in an injection molding process

In a method for operating an injection moulding machine in the absence of a backflow barrier, plastic melt is injected by a plasticising device into a cavity in a screw antechamber of a plasticising screw adapted to rotate about a longitudinal axis and to move translationally by a drive unit during an injection phase and a holding-pressure phase. A rotational drive of the drive unit is controlled such that a speed of the plasticising screw causes overlay of a backflow of the plastic melt from the screw antechamber back into screw threads of the plasticising screw by an opposing delivery flow as a result of a rotation of the plasticising screw due to a translational injection movement of the plasticising screw. A differential flow is established from the backflow and the opposing delivery flow and influenced at least during the injection phase by influencing the speed of the plasticising screw.

Method for operating an injection moulding machine

The invention relates to a method for filling a mold cavity of a molding tool in a volumetrically correct manner. A molded part/volume equivalence is ascertained during a learning phase, and production injection-molding cycles are influenced during a production phase such that the molded part/volume equivalence ascertained during the learning phase is also satisfied during the production injection-molding cycle.

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Hallbergmoos, Germany

Stefan Moser