Council of Scientific & Industrial Research

Soumen Sensarma

Swaminathan Sivaram

The invention relates to a process for the polymerization of olefins, which comprises polymerizing an olefin or mixture thereof in presence of a solvent, a supported metallocene and an aluminoxane as cocatalyst in a hydrocarbon medium, at a temperature in the range of 50 to 150&deg; C., at a pressure ranging between 1 to 20 bar, for a period of 10 minutes to 10 hours, scavenging the reaction mixture by addition of an organoaluminum compound to remove the last traces of impurities of solvent, separating the polymer by conventional methods like precipitating, filtering, washing the polymer with an organic solvent, drying the polymer to remove the solvent to obtain the product.

Process for polymerization of olefins

This invention is directed to a process for the preparation of a supported metallocene catalyst, said process comprising preparing a precursor catalyst material by dissolving a magnesium halide in an electron donor solvent in which the magnesium halide is completely soluble, heating the solution to a temperature in the range of 20.degree. C. to the boiling point of the respective electron donor for a period ranging between 10 to 60 minutes, separately preparing a solution of the metallocene compound into the same electron donor solvent, heating the solution to a temperature in the range of 25.degree. C. to 70.degree. C. for a period ranging between 0.1 to 0.5 hrs., mixing the two solutions to obtain a homogenous solution of catalyst precursor compound, stirring and maintaining this resulting homogenous solution at a temperature in the range of 50.degree. C. to 70.degree. C. for a period of 0.5 to 2 hrs., separately preparing a slurry of support in a liquid hydrocarbon medium, heating the slurry to a temperature in the range of 50.degree. C. to 70.degree. C. and stirring it for a period of 0.25 to 2 hrs., mixing the homogenous solution of the catalyst precursor compound with the slurry of the support, stirring the resulting slurry for 0.5 to 3 hrs. maintaining at a temperature ranging between 50.degree. C to 70.degree. C., cooling the resultant slurry to room temperature under an inert atmosphere, separating the solid by conventional methods, washing the solid with a hydrocarbon solvent and drying the solid under vacuum to obtain the product.

Process for the preparation of supported metallocene catalyst

The present invention is directed to a process for the preparation of a solid magnesium halide supported metallocene catalyst having a transition metal selected from the group consisting of IIIB, IVB, VB and VIB of the periodic table, which comprises preparing a slurry of magnesium metal in an electron donor solvent; heating the slurry of magnesium metal to 0.degree. C. to 50.degree. C. for a period of 10 minutes to 4 hr.; adding a dihaloalkane compound to said slurry to obtain a homogeneous solution of a support (solution A); separately preparing a solution of a metallocene compound in the same electron donor solvent as solution A (solution B); heating the solution B to 0.degree. C. to 50.degree. C. for a period ranging between 10 minutes and 1 hr., adding solution B to solution A over a period ranging between 10 minutes to 2 hrs. while maintaining the temperature in the range of 0 to 50.degree. C. to obtain a homogeneous solution; cooling the resultant homogeneous solution to room temperature under an inert atmosphere; pouring the reaction mixture into a liquid hydrocarbon medium in which all the components will be partly or completely insoluble to precipitate the solid catalyst; separating the solid catalyst precipitated, washing the solid catalyst with a hydrocarbon solvent; and drying the solid catalyst under vacuum at a temperature ranging between 0 to 50.degree. C.

Process for the preparation of a magnesium halide supported metallocene

The invention relates to a process for the polymerization and co-polymerization of olefins, which comprises polymerizing/copolymerizing olefins in presence of a solvent, a supported metallocene catalyst and an aluminoxane as cocatalyst in a hydrocarbon medium, at a temperature in the range of 50 to 150.degree. C., at a pressure ranging between 1 to 20 bar, for a period of 10 minutes to 10 hours, scavenging the reaction mixture by addition of an organoaluminum compound to remove the last traces of impurities of solvent, separating the polymer by conventional method like, washing the polymer with an organic solvent and drying the polymer to remove the solvent to obtain the product.

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West Bengal, India

Soumen Sensarma