Samsung Electronics Co., Ltd.

Samung Electronics Co., Ltd

Soo-geun Lee

Kyoung-woo Lee

Jae-hak Kim

Hong-Jae Shin

Ki-chul Park

Won-sang Song

Wan-jae Park

Bong-Seok Suh

Kyung-Woo Lee

Kyung-Tae Lee

Sun-Jung Lee

Jeong-Hoon Ahn

Il-Goo Kim

Seung-man Choi

Hyo-Jong Lee

Andrew-Tae Kim

Ki-Kwan Park

Ju-Hyuk Chung

Provided are an interconnection of a semiconductor device which includes a capping layer and a method for forming the interconnection. The interconnection of the semiconductor device is a copper damascene interconnection where the capping layer is formed as a dual layer of a silicon nitride layer and silicon carbide layer on a copper layer processed by chemical mechanical polishing (CMP). Therefore, it is possible to maintain a high etching selectivity and a low dielectric constant of the silicon carbide layer while providing superior leakage suppression.

Interconnections having double capping layer and method for forming the same

A metal interconnection of a semiconductor device, formed using a damascene process, has large grains and yet a smooth surface. First, a barrier layer and a metal layer are sequentially formed in an opening in an interlayer dielectric layer. A CMP process is carried out on the metal layer to form a metal interconnection remaining within the opening. Then, the metal interconnection is treated with plasma. The plasma treatment creates compressive stress in the metal interconnection, which stress produces hillocks at the surface of the metal interconnection. In addition, the plasma treatment process causes grains of the metal to grow, especially when the design rule is small, to thereby decrease the resistivity of the metal interconnection. The hillocks are then removed by a CMP process aimed at polishing the portion of the barrier layer that extends over the upper surface of the interlayer dielectric layer. Finally, a capping insulating layer is formed. The intentional forming of hillocks by the plasma treatment process at weak portions of the metal interconnection and the subsequent removal of the hillocks greatly reduces the possibility of any additional hillocks being produced at the surface of the metal interconnection, especially when the capping layer is formed.

Method of forming a metal interconnection of a semiconductor device, and metal interconnection formed by such method

Provided are a dual damascene interconnection with a metal-insulator-metal (MIM) capacitor and a method of fabricating the same. In this structure, an MIM capacitor is formed on a via-level IMD. After the via-level IMD is formed, while an alignment key used for patterning the MIM capacitor is being formed, a via hole is formed to connect a lower electrode of the MIM capacitor and an interconnection disposed under the via-level IMD. Also, an upper electrode of the MIM capacitor is directly connected to an upper metal interconnection during a dual damascene process.

Dual damascene interconnection with metal-insulator-metal capacitor and method of fabricating

Dual damascene interconnection with metal-insulator-metal-capacitor and method of fabricating the same

A method of fabricating dual damascene interconnections is provided. A dual damascene region is formed in a hybrid dielectric layer having a dielectric constant of 3.3 or less, and a carbon-free inorganic material is used as a via filler. The present invention improves electrical properties of dual damascene interconnections and minimizes defects.

Method of fabricating dual damascene interconnections of microelectronic device using hybrid low k-dielectric and carbon-free inorganic filler

A method for forming a metal interconnection layer of a semiconductor device comprises forming a film including a material selective to a medium used in an ashing process on an interlayer insulating film. The method comprises transforming the film during the ashing process to form an interconnection pattern having a dual damascene structure. A dielectric material such as copper is deposited on the interconnection pattern, which is planarized through CMP, thereby forming a via contact having a single damascene structure without a recess therein.

Method for forming a metal interconnection layer of a semiconductor device using a modified dual damascene process

In order to avoid a faulty pattern resulting from a photoresist tail being formed due to a step difference of an upper hard mask layer when a dual hard mask layer is used, a planarization layer is formed following patterning of the upper hard mask layer. In this manner, a photoresist pattern is formed without the creation of a photoresist tail. Alternatively, a single hard mask layer and a planarization layer are substituted for the dual lower hard mask layer and an upper hard mask layer, respectively. In this manner, it is therefore possible to form a photoresist pattern without a photoresist tail being formed during photolithographic processes. In order to prevent formation of a facet, the planarization layer is thickly formed or, alternatively, the hard mask layer is etched using the photoresist pattern.

Method of forming dual damascene interconnection using low-k dielectric material

A metal interconnection structure includes a lower metal interconnection layer disposed in a first inter-layer dielectric layer. An inter-metal dielectric layer having a via contact hole that exposes a portion of surface of the lower metal layer pattern is disposed on the first inter-layer dielectric layer and the lower metal layer pattern. A second inter-layer dielectric layer having a trench that exposes the via contact hole is formed on the inter-metal dielectric layer. A barrier metal layer is formed on a vertical surface of the via contact and the exposed surface of the second lower metal interconnection layer pattern. A first upper metal interconnection layer pattern is disposed on the barrier metal layer, thereby filling the via contact hole and a portion of the trench. A void diffusion barrier layer is disposed on the first metal interconnection layer pattern and a second upper metal interconnection layer pattern is disposed on the void diffusion barrier layer to completely fill the trench.

Void-free metal interconnection structure and method of forming the same

A method for forming a metal wiring layer in a semiconductor device using a dual damascene process is provided. A stopper layer, an interlayer insulating layer, and a hard mask layer are sequentially formed on a semiconductor substrate having a conductive layer. A first photoresist pattern that comprises a first opening having a first width is formed on the hard mask layer. The hard mask layer and portions of the interlayer insulating layer are etched using the first photoresist pattern as an etching mask, thereby forming a partial via hole having the first width. The first photoresist pattern is removed. An organic material layer is coated on the semiconductor substrate having the partial via hole is formed to fill the partial via hole with the organic material layer. A second photoresist pattern that comprises a second opening aligned with the partial via hole and having a second width greater than the first width is formed on the coated semiconductor substrate. The organic material layer and the hard mask layer on the interlayer insulating layer are etched using the second photoresist pattern as an etching mask. The second photoresist pattern and the organic material layer are simultaneously removed. A wiring region having the second width and a via hole having the first width are formed by etching the interlayer insulating layer using the hard mask layer as an etching mask.

Method for forming metal wiring layer of semiconductor device

In a method for forming a dual damascene wiring pattern, an etch stop film and an interlayer dielectric film comprising an SiOC:H group material are formed on a substrate having an electrical connection layer formed thereon. An anti-reflection layer is formed on the interlayer dielectric film. A primary opening is formed by etching the anti-reflection layer and the interlayer dielectric film to expose a surface of the etch stop film. A sacrificial film is formed comprising a low dielectric constant material in the primary opening and on the anti-reflection layer. A trench photoresist pattern having a width larger than that of the primary opening is formed on the sacrificial film after plasma-processing the sacrificial film. The sacrificial film, the anti-reflection layer and the interlayer dielectric film are sequentially etched using the trench photoresist pattern as an etch mask so as to form a secondary opening of a trench shape, and the trench photoresist pattern is removed, said secondary opening extending from an upper portion of the primary opening. The sacrificial film remaining is removed, the exposed etch stop film and anti-reflection layer are removed, the primary and secondary openings are filled with metal so as to be electrically coupled with the electrical connection layer. In this manner, damage to the etch stop layer is mitigated or eliminated during processing.

Method for forming a dual damascene wiring pattern in a semiconductor device

Provided are an inter-metal dielectric pattern and a method of forming the same. The pattern includes a lower interconnection disposed on a semiconductor substrate, a lower dielectric layer having a via hole exposing the lower interconnection and covering the semiconductor substrate where the lower interconnection is disposed, and an upper dielectric pattern and a lower capping pattern, which include a trench line exposing the via hole and sequentially stacked on the lower dielectric layer. The lower dielectric layer and the upper dielectric pattern are low k-dielectric layers formed of materials such as SiO, SiOF, SiOC, and porous dielectric. The method includes forming an inter-metal dielectric layer including a lower dielectric layer and upper dielectric layer, which are sequentially stacked, on a lower interconnection formed on a semiconductor substrate. The inter-metal dielectric layer is patterned to form a via hole, which exposes the upper side of the lower interconnection. Then, an upper capping layer is formed on the entire surface of the semiconductor substrate including the via hole. The upper capping layer and the upper dielectric layer are successively patterned to form a trench line exposing the upper side of the via hole. The upper capping layer is formed of at least one material selected from the group consisting of a silicon oxide layer, a silicon carbide layer, a silicon nitride layer, and a silicon oxynitride layer, by using PECVD.

Inter-metal dielectric patterns and method of forming the same

A method of forming an interconnection line in a semiconductor device is provided. A first etching stopper is formed on a lower conductive layer which is formed on a semiconductor substrate. A first interlayer insulating layer is formed on the first etching stopper. A second etching stopper is formed on the first interlayer insulating layer. A second interlayer insulating layer is formed on the second etching stopper. The second interlayer insulating layer, the second etching stopper, and the first interlayer insulating layer are sequentially etched using the first etching stopper as an etching stopping point to form a via hole aligned with the lower conductive layer. A protective layer is formed to protect a portion of the first etching stopper exposed at the bottom of the via hole. A portion of the second interlayer insulating layer adjacent to the via hole is etched using the second etching stopper as an etching stopping point to form a trench connected to the via hole. The protective layer is removed. The portion of the first etching stopper positioned at the bottom of the via hole is removed. An upper conductive layer that fills the via hole and the trench and is electrically connected to the lower conductive layer is formed.

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Suwon, South Korea

Soo-geun Lee