Saudi Arabian Oil Company

Wellbore Integrity Solutions LLC

Songlin Zhong

Jinjiang Xiao

Chidirim Enoch Ejim

Amjad Alshaarawi

Thomas Heinold

Zahrah Al Marhoon

Alessandro Antonio Gallelli

Abdallah A Alkubaisi

Khalil E Mohamed

David Shearer

A method of repairing wellbores includes setting a plug to isolate a wellbore flowpath within a plurality of concentric casing strings, milling a window through a radially innermost casing string of the plurality of concentric casing strings, via a casing milling tool, and radially outward towards one of a plurality of cement columns, cleaning out one of plurality of a cement columns between two of the concentric casing strings to expand the window radially, inserting a solid eutectic alloy into the wellbore flowpath above the plug, heating the solid eutectic alloy, via a heater inserted within the wellbore flowpath, to melt the eutectic alloy and allow the melted eutectic alloy to flow into the window, solidifying the melted eutectic alloy to form a solidified eutectic plug within the window, and drilling out the solidified eutectic plug to restore the wellbore flowpath through the eutectic plug.

Eutectic alloy system for concentric casing string cement repair

A system includes an electric submersible pump and a flow regulating valve. The electrical submersible pump includes a pump that, when activated, receives a fluid disposed within a production tubing of a well through a pump intake and vents the fluid through a pump discharge to a surface location. The flow regulating valve includes a flow tube that blocks the fluid from entering the pump intake when the pump is inactive, a piston, connected to the flow tube, that moves the flow tube within the flow regulating valve, and a stinger that includes a conduit for the fluid to flow from the production tubing to the pump. The flow regulating valve further includes a spring that positions the piston within the flow regulating valve when the pump is inactive and a plurality of seals that pressure-seal a pressure chamber which houses a pressure force that is to be applied upon the piston.

Flow regulating valve

A system includes an electric submersible pump (ESP) assembly configured to transport a fluid in a casing string of a well to a surface location. The ESP includes a pump configured to receive, upon activation, the fluid through a pump intake and vent the fluid through a pump discharge; an output shaft extending downhole from and fixed to the pump; and a control valve assembly. The control valve assembly includes a movable core of an electromagnet movable along a central axis of the system; a generator in electrical communication with the electromagnet, configured to generate electrical power to pull the movable core in an uphole direction upon activation of the pump of the electric submersible pump assembly; a shaft coupler coupling a generator input shaft and the output shaft; and a stinger having a conduit for the fluid to flow from the tubing string to the pump intake. The stinger includes at least one intake slot configured to receive the fluid; and an exit configured to vent the fluid to the pump intake of the electric submersible pump assembly. The control valve assembly also includes a flow tube connected to the movable core, the flow tube comprising an exterior surface creating fluid communication between the flow tube and the stinger before, when, or after the exterior surface uncovers the at least one intake slot of the stinger. The ESP also includes a spring configured to slide the movable core upon deactivation of the pump of the electric submersible pump assembly.

Method and system for power generation and use

A system includes an electric submersible pump assembly and a control valve assembly. The electric submersible pump assembly transports a fluid in a casing string of a well to a surface location and includes a pump that receives the fluid through a pump intake and vents the fluid through a pump discharge when activated. The electric submersible pump assembly further includes a shaft that is fixed to the pump and extends downhole from the pump. The control valve assembly includes a propeller shaft axially movable along a central axis of the system, a propeller attached to the propeller shaft that pushes the propeller shaft downhole when the pump of the electric submersible pump assembly is active, a shaft coupler that connects the propeller shaft and the shaft of the electric submersible pump assembly, and a stinger that has a conduit for the fluid to flow from the casing string to the pump intake. The stinger includes an entrance for receiving the fluid and an exit for venting the fluid to the pump intake of the electric submersible pump assembly. In addition, the control valve assembly includes a flow tube, connected to the propeller shaft, and a spring. The flow tube includes ports which create fluid communication between the flow tube and the stinger when the ports and the entrance of the stinger are aligned. The spring slides the propeller shaft when the pump of the electric submersible pump assembly is inactive.

Thrust force to operate control valve

Growing community of inventors

Dhahran, Saudi Arabia

Songlin Zhong