Kimberly-clark Worldwide, Inc.

Sjon-Paul Lee Conyer

Michael Tod Morman

Prasad Shrikrishna Potnis

Charles John Morell

Howard Martin Welch

Randall James Palmer

Audrie Tomoko Ono

Patricia Hsiaoyin Hwang

Michael Allen Daley

David Michael Matela

Faris Ohan

Duane Girard Uitenbroek

Gregory Todd Sudduth

Stephen C Meyer

Alvin Charles Jalonen

Susan L Bronk

Gregory Tod Sudduth

Todd Gregory Sudduth

An elastomeric film includes a first layer co-extruded with a second layer. The first layer includes a single-site catalyzed ethylene-alpha olefin copolymer having a density of about 0.860 to about 0.900 grams per centimeter. The second layer includes a styrene copolymer selected from styrene-butadiene-styrene, styrene-isoprene-styrene, styrene-ethylene/butylene-styrene, styrene-ethylene/propylene-styrene, or styrene-(ethylene/propylene)-styrene-(ethylene/propylene). The first layer may optionally include filler particles. An extensible laminate including the elastomeric film is also disclosed.

Elastomeric film and laminates thereof

An elastic laminate having an expandable facing layer, e.g., a nonwoven web with off-axis perforations, and an elastic film layer is produced to provide a preferential direction of extendability and retraction in the laminate. The elastic laminate is particularly useful as a waist area panel in disposable pant-like garments.

Preferentially stretchable laminates with perforated layers

An extensible laminate having improved set and hysteresis is disclosed. The extensible laminate includes an extensible nonwoven web laminated to an elastomeric sheet that have been mechanically stretched in the cross direction after lamination. A method for making the extensible laminate includes laminating an extensible nonwoven web to an elastomeric sheet to form a laminate and mechanically stretching the laminate in a cross direction by at least about 50 percent.

Extensible laminate having improved stretch properties and method for making same

A breathable, substantially liquid impermeable film and laminate are provided for use in a wide variety of personal care garments and protective garments. The film, and laminate containing the film, are extendible in a cross-direction to a stretched width which is at least 25% greater than an original, unstretched width. The film and laminate have a first water vapor transmission rate of at least about 500 grams/m -24 hours coinciding with the unstretched width. The film and laminate have a much higher second water vapor transmission rate which is at least about 225% of the first water vapor transmission rate, and not less than about 4000 grams/m -24 hours, coinciding with a stretched width that is only 25% greater than the stretched width.

Film having high breathability induced by low cross-directional stretch

A process for making a necked nonwoven web having improved cross directional uniformity includes the steps of passing a nonwoven web between a first nip having a first surface velocity and a second nip having a second surface velocity, necking the nonwoven web between the first and second nips, and selectively increasing the necking of a central region of the nonwoven web relative to two edge regions or selectively decreasing the necking in the edge regions. The selective increase in necking in the central region or selective decrease in necking in the edge regions offsets the relatively higher necking in the edge regions which is inherent in conventional necking processes. A process for making a laminate having improved cross-directional uniformity is also provided.

Process for making necked nonwoven webs and laminates having cross-directional uniformity

A breathable, substantially liquid impermeable laminate is provided that is permanently conformable to the contours of a wearer's body when used in a personal care absorbent article or a medical article. The laminate includes a breathable (preferably microporous) film and a fibrous nonwoven web. Both the film and the web are extendible in a cross direction to a width at least 25% greater than an original, unstretched width upon application of a stretching force. The web and the film, and the overall laminate, exhibit little or no retractive force once they have been stretched. A diaper or other garment can be constructed in undersized fashion using the laminate, permitting material savings. When the garment is worn, the laminate stretches only where needed to provide a substantially perfect fit on the wearer. The minimal retractive force avoids the skin marks, rashes, etc. that can result from elastic garments.

Breathable laminate permanently conformable to the contours of a wearer

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Westmoreland, TN, United States of America

Sjon-Paul Lee Conyer