Kellogg Brown + Root LLC

Siva Ariyapadi

Philip Shires

John Abughazaleh

David P Mann

Avinash Malhotra

Ravindra K Agrawal

Kamalkumar Ishwar Gursahani

Nicola Salazar

Phillip Shires

Systems and methods for producing synthetic gas are provided. The method can include gasifying a feedstock within a gasifier to provide a raw syngas. The raw syngas can be processed within a purification system to provide a treated syngas, and the purification system can include a flash gas separator. The treated syngas and a first heat transfer medium can be converted into a synthetic gas, a second heat transfer medium, and a methanation condensate. The methanation condensate can be introduced to the flash gas separator.

Systems and methods for producing substitute natural gas

Systems and methods for processing a hydrocarbon are provided. The method can include gasifying a feedstock within a gasifier to provide a raw syngas. The raw syngas can be processed within a purification system to provide a treated syngas. A first portion of the treated syngas can be converted into a first effluent in a first methanator. The first effluent can be mixed with a second portion of the treated syngas to provide a first mixed effluent. The first mixed effluent can be converted into a second effluent in a second methanator. The second effluent can be mixed with a third portion of the treated syngas to provide a second mixed effluent. The second mixed effluent can be converted into a third effluent in a third methanator.

Systems and methods for producing synthetic gas are provided. The method can include gasifying a carbonaceous feedstock in the presence of an oxidant within a gasifier to provide a raw syngas. The raw syngas can be cooled within a cooler to provide a cooled syngas. The cooled syngas can be processed within a purification system to provide a treated syngas. The purification system can include a saturator adapted to increase a moisture content of the cooled syngas. The treated syngas and a first heat transfer medium can be introduced to a methanator to provide a synthetic gas, a second heat transfer medium, and a methanation condensate. At least a portion of the methanation condensate can be recycled from the methanator to the saturator.

Systems and methods for producing a synthetic natural gas are provided. A syngas can be separated into a first syngas, a second syngas, and a third syngas. The first syngas can be methanated to produce a first effluent. The first effluent can be mixed with the second syngas to produce a first mixed effluent. The first mixed effluent can be methanated to produce a second effluent. The second mixed effluent can be methanated to produce a third effluent. The third effluent can be cooled to produce a first cooled effluent. The first cooled effluent can be cooled to produce a synthetic natural gas.

Methanation of a syngas

Systems and methods for producing a synthetic gas are provided. A feedstock can be gasified within a gasifier to produce a raw syngas. The raw syngas can be processed within a processing device to produce a processed syngas. The processed syngas can be separated into a vapor phase, an organic phase, and an aqueous phase within a separator. The organic phase can be introduced to the gasifier. The aqueous phase can be introduced to a stripper to provide steam and a condensate, and the steam can then be introduced to the gasifier.

Recycling organic compounds from gasifier syngas condensate

Systems and methods for producing synthetic natural gas are provided. The method can include gasifying a carbonaceous feedstock within a gasifier to provide a raw syngas. The raw syngas can be cooled to provide a cooled raw syngas. The cooled raw syngas can be processed in a purification system to provide treated syngas. The purification system can include a flash gas separator in fluid communication with the gasifier and a saturator. The treated syngas can be converted to synthetic natural gas to provide steam, a methanation condensate, and a synthetic natural gas. The methanation condensate can be introduced to the flash gas separator.

A gasification system and method. The system can include a gasifier and a purification unit fluidly coupled to the gasifier, with the purification unit receiving raw syngas from the gasifier and producing waste gas and a syngas product. The system can also include a first reformer fluidly coupled to the purification unit, with the first reformer receiving a first portion of the waste gas and producing reformed hydrocarbon. The system can further include a second reformer having a first inlet fluidly coupled to the purification unit, a second inlet fluidly coupled to the first reformer, and an outlet fluidly coupled to the purification unit. The second inlet can receive the reformed hydrocarbon from the first reformer, and the first inlet can receive a second portion of the waste gas from the purification unit. The second reformer can produce a recovered raw syngas that is directed to the purification unit.

Gasification system and process for maximizing production of syngas and syngas-derived products

Systems and processes for producing synthesis gas. A carbonaceous feedstock can be combined with one or more low-oxygen carrier fluids having a high heating value. The feedstock and carrier fluid, in the presence of one or more oxidants, can be gasified to provide a synthesis gas. In one or more embodiments, at least a portion of the synthesis gas can be recycled for use as the carrier fluid.

Low oxygen carrier fluid with heating value for feed to transport gasification

Systems and processes for adjusting hydrogen content of a synthesis gas are provided. At least a portion of carbon monoxide in a syngas can be converted to carbon dioxide to provide a shifted syngas and condensed water. The syngas can have a first hydrogen to carbon monoxide ratio and a first temperature, and the shifted syngas can have a second hydrogen to carbon monoxide ratio and a second temperature, both greater than the first. Heat from the shifted syngas can be at least partially transferred from the shifted syngas to the condensed water to at least partially vaporize the condensed water. The syngas can be at least partially saturated with the at least partially vaporized condensed water. A ratio of the water vapor to syngas can be about 1.0 or less.

Heat integration and condensate treatment in a shift feed gas saturator

A process for producing electrical power, chemicals, carbon dioxide, and hydrogen is provided. One or more feedstocks and one or more oxidants can be combined in a fluidized reaction zone heated to a temperature from about 1050&#xb0; F. to about 1900&#xb0; F. to provide a synthesis gas comprising carbon dioxide, carbon monoxide and hydrogen. In one or more embodiments, at least a portion of the synthesis gas can be used as a fuel source for one or more turbines to drive one or more electrical generators. In one or more embodiments, at least a portion of the synthesis gas can be introduced to one or more gas converters to provide methanol, alkyl formates, dimethyl ether, ammonia, Fischer-Tropsch products, derivatives thereof or combinations thereof.

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Pearland, TX, United States of America

Siva Ariyapadi