Taiwan Semiconductor Manufacturing Comp. Ltd.

Sin-Hua Wu

Harry-Hak-Lay Chuang

Bao-Ru Young

Ming Zhu

Chung-Hau Fei

Jin-Aun Ng

Yu-Ying Hsu

Chi-Ju Lee

Tze-Liang Lee

Wei-Cheng Wu

Chii-Horng Li

Yen-Ru Lee

Sheng-Chen Chung

Chia Ming Liang

A method of forming a semiconductor device includes forming a gate stack over a substrate, forming an amorphized region in the substrate adjacent to an edge of the gate stack, forming a stress film over the substrate, performing a process to form a dislocation with a pinchoff point in the substrate, removing at least a portion of the dislocation to form a recess cavity with a tip in the substrate, and forming a source/drain feature in the recess cavity.

Semiconductor device and method of forming the same

A method includes forming a PMOS device. The method includes forming a gate dielectric layer over a semiconductor substrate and in a PMOS region, forming a first metal-containing layer over the gate dielectric layer and in the PMOS region, performing a treatment on the first metal-containing layer in the PMOS region using an oxygen-containing process gas, and forming a second metal-containing layer over the first metal-containing layer and in the PMOS region. The second metal-containing layer has a work function lower than a mid-gap work function of silicon. The first metal-containing layer and the second metal-containing layer form a gate of the PMOS device.

CMOS devices with metal gates and methods for forming the same

A method includes forming a first gate stack of a first device over a semiconductor substrate, and forming a second gate stack of a second MOS device over the semiconductor substrate. A first epitaxy is performed to form a source/drain stressor for the second MOS device, wherein the source/drain stressor is adjacent to the second gate stack. A second epitaxy is performed to form a first silicon layer and a second silicon layer simultaneously, wherein the first silicon layer is over a first portion of the semiconductor substrate, and is adjacent the first gate stack. The second silicon layer overlaps the source/drain stressor.

Methods for forming MOS devices with raised source/drain regions

The embodiments of methods described in this disclosure for trimming back nitride spacers for replacement gates allows the hard mask layers (or hard mask) to protect the polysilicon above the high-K dielectric during trim back process. The process sequence also allows determining the trim-back amount based on the process uniformity (or control) of nitride deposition and nitride etchback (or trimming) processes. Nitride spacer trim-back process integration is critical to avoid creating undesirable consequences, such as silicided polyisicon on top of high-K dielectric described above. The integrated process also allows widening the space between the gate structures to allow formation of silicide with good quality and allow contact plugs to have sufficient contact with the silicide regions. The silicide with good quality and good contact between the contact plugs and the silicide regions increase the yield of contact and allows the contact resistance to be in acceptable and workable ranges.

Method for main spacer trim-back

Main spacer trim-back method for replacement gate process

Growing community of inventors

Zhubei, Taiwan

Sin-Hua Wu