Arvin Technologies, Inc.

Simon Dean

Robert P Carlstedt

A vehicle includes front and rear suspension systems. The vehicle includes front left and right strut assemblies respectively including front left and right knuckles. Rear left and right strut assemblies respectively include rear left and right knuckles. The knuckles are common with one another with each knuckle having a common lower attachment boss. The front left and right knuckles respectively receive front left and right connection members at the lower attachment boss. The lower attachment boss is respectively interconnected to the front left and right suspension components. The rear left and right knuckles respectively receive rear left and right connection members at the lower attachment boss respectively interconnected to rear left and right suspension components. The overall suspension for the vehicle is designed by determining the left knuckle position parameters such as suspension member, brake, and wheel assembly attachment points. Similarly, the right knuckle position parameters are determined. Alternatively and/or additionally, front and rear knuckle portion parameters may be determined. Common vehicle attachment points on the knuckles are then calculated for the vehicle. Several iterations of the above design process may take place to commonize the suspension for a particular vehicle or across particular vehicle lines.

Reconfigurable strut assembly

A strut for a vehicle suspension includes a hydraulic cylinder housing defining a hydraulic fluid chamber. The hydraulic cylinder includes an air passage adjacent to the chamber and separated therefrom by a first common wall. An air spring is supported on an upper portion of the cylinder housing in fluid communication with the air passage. An air reservoir extends from a portion of the cylinder housing and is in fluid communication with and fluidly connected to the air spring by the air passage. The air reservoir and the chamber are separated by a second common wall. The air reservoir preferably forms at least a portion of the knuckle, which supports the wheel end. In this manner, the knuckle and hydraulic cylinder are preferably integrated into one structure, preferably by a single cast unit. The integrated air reservoir and air passage reduces the size of the air spring and eliminates the need for a remote air chamber and associated hoses and fittings.

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Waterford, MI, United States of America

Simon Dean