Evonik Operations Gmbh

Evonik Degussa Gmbh

Evonik Industries Ag

Sigrid Hessel-Geldmann

Maik Grebe

Wolfgang Diekmann

Franz-Erich Baumann

Sylvia Monsheimer

Kristiane Warnke

Stefan Altkemper

Juergen Kreutz

Heike Stemmer

Ulrich Simon

Joachim Muegge

Jürgen Kreutz

Michael Tuerke

A process for melting/sintering powder particles for layer-by-layer production of three-dimensional objects is performed by a) applying a layer of a powder material solidifiable under the action of electromagnetic radiation, b) heating the powder material to not more than 10 K below the melting point according to DIN 53765 by a radiation from a heat-radiating element whose maximum radiation intensity is at a wavelength of 5000 nm or at longer wavelengths, c) selective melting/sintering of at least a region of the powder material which corresponds to the cross section of the three-dimensional object, d) repeating steps a) to c) until the three-dimensional object is obtained.

Process for melting/sintering powder particles for layer-by-layer production of three-dimensional objects

Composite particles comprising core particles completely or partially coated with a precipitated polymer, where the dmedian diameter of the core particles is from 3 to 100 &#x3bc;m and wherein the glass core particle material is at least one selected from the group consisting of a solid glass bead, a hollow glass bead, a porous glass bead, and a foamed glass particle. A method to prepare the particles includes dissolution of a polymer in a solvent and precipitation of the polymer in the presence of a suspension of the core glass particles. Further provided is a layer by layer moulding process employing the composite particles and mouldings obtained therefrom.

Powder comprising polymer-coated glass particles

A process for melting/sintering powder particles for layer-by-layer production of three-dimensional objects is performed by a)applying a layer of a powder material solidifiable under the action of electromagnetic radiation, b) heating the powder material to not more than 10 K below the melting point according to DIN 53765 by a radiation from a heat-radiating element whose maximum radiation intensity is at a wavelength of 5000 nm or at longer wavelengths, c) selective melting/sintering of at least a region of the powder material which corresponds to the cross section of the three-dimensional object, d)repeating steps a) to c) until the three-dimensional object is obtained.

A process for melting/sintering powder particles for layer-by-layer production of three-dimensional objects wherein a layer of powder particles is irradiated by a nonlinear path of an electromagnetic radiation is provided. Also provided are an apparatus to conduct the process and three dimensional objects obtained by the process.

Process for melting/sintering powder particles for the layer-by-layer production of three-dimensional objects

The present invention provides a process and an apparatus for the layer-by-layer production of three-dimensional objects, wherein material vapors formed during processing in the construction chamber are prevented from deposition on apparatus components by exposing the gases to deposition surfaces where the materials condense and deposit.

Apparatus for avoiding deposits on optical components in the laser sintering process

A task often encountered in very recent times is the rapid provision of prototypes. Particularly suitable processes are those based on pulverulent materials and in which the desired structures are produced layer-by-layer through selective melting and solidification. The invention provides the constitution, production and use of a copolyamide powder which was produced using the following monomer units: a) laurolactam or &#x3c9;-aminoundecanoic acid, and also b) dodecanedioic acid, and either c) decanediamine or dodecanediamine, in shaping processes, and also to moldings produced through a layer-by-layer process which selectively melts regions of a powder layer, using this specific powder. Once the regions previously melted layer-by-layer have been cooled and solidified, the molding can be removed from the powder bed. The moldless layer-by-layer processes for the production of components using the copolyamide powder result in simplified and more reliable conduct of the process and better recyclability.

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Haltern am See, Germany

Sigrid Hessel-Geldmann