Lennox Industries Inc.

Lennox International Inc.

Siddarth Rajan

Rakesh Goel

Patric Ananda Balan Thobias

Abdul Rehman

Eric Quinton Giles

Edward Robinson

Clay Toombs

John Nhu Tran

Vijay Sathyamurthi

Patrie Ananda Balan

Patric Ananda Balan

John Tran, N

Vickey Bhardwaj

A method of operating an HVAC system includes receiving a first loss of charge parameter of refrigerant from a loss of charge sensor. The method includes determining that refrigerant leak diagnostics should be performed for the HVAC system based on a comparison of the first loss of charge parameter to a loss of charge threshold. The method includes turning off a compressor in a control panel unit and a blower in an indoor unit for a predetermined wait time. The method includes receiving a measurement after the predetermined wait time that is indicative of a concentration of the refrigerant in the indoor unit from a first leak detection sensor, and receiving a measurement that is indicative of a concentration of the refrigerant in the control panel unit from a second leak detection sensor. The method includes determining a leak location of the refrigerant using a controller.

HVAC system with leak detection and method of use

A controller is configured to operate a heating, ventilation, and air conditioning (HVAC) system based on a plurality of concentration measurements received from a refrigerant detection sensor. The controller is configured to receive the plurality of concentration measurements from the refrigerant detection sensor disposed upstream of an evaporator coil. The controller is further configured to determine if a concentration of a refrigerant in a volume exceeds a stored threshold value based at least in part on the received plurality of concentration measurements. In response to determining that the concentration of refrigerant in the volume does exceed the stored threshold value, the controller is configured to operate the HVAC system in a second mode of operation, wherein the second mode of operation includes turning off a compressor and actuating a blower disposed downstream of the evaporator coil to discharge an airflow.

Refrigerant detection for a cooling system

A refrigeration system detects a refrigerant leak by detecting that a refrigerant concentration is more than a threshold concentration. In response, the system accesses subcool, superheat, and saturation suction temperature values associated with the compressor circuits. The system determines that the subcool value is less than a subcool threshold and whether the superheat value is more than a superheat threshold. In response, the system may determine that the compressor circuit associated with the subcool and superheat values is associated with the loss of charge. In response, the system isolates the compressor circuit from other components of the system and operates a blower. The system may continue cooling operation using non-leaking compressors.

System and method for identifying a refrigerant leak in multiple refrigeration circuits with one or more compressors

A method includes measuring a saturated suction temperature, receiving actual temperature value reflective of the measured saturated suction temperature, and determining whether the actual temperature value is less than a first pre-determined minimum threshold temperature value. If the actual temperature value is less than the first pre-determined minimum threshold temperature value, initiating a timer to operate for a pre-determined time interval. Determining whether the actual temperature value is less than a second pre-determined minimum threshold temperature value and if the actual temperature value is less the second pre-determined minimum threshold temperature value, initiating the timer to operate for a modified time interval. If the timer has expired, the operation of the compressor is modified.

Method and a system for preventing a freeze event using refrigerant temperature

A method of preventing evaporator coil freeze in a heating, ventilation and air conditioning (HVAC) system is performed by a controller in the HVAC system. The method includes determining a reference saturated suction temperature (SST) via a sensor disposed in relation to an evaporator coil in the HVAC system. The method also includes determining whether the reference SST is below a minimum SST threshold. The method also includes, responsive to a determination that the reference SST is below the minimum SST threshold, increasing a discharge air temperature (DAT) setpoint.

Control systems and methods for preventing evaporator coil freeze

An HVAC system includes a compressor, condenser, and evaporator. A sensor measures a value associated with the refrigerant in the condenser or the evaporator, and a controller is communicatively coupled to the compressor and the sensor. The controller determines, based on an operational history the compressor, that pre-requisite criteria are satisfied for entering a sensor validation mode. After determining the pre-requisite criteria are satisfied, an initial sensor measurement value is determined. Following determining the initial sensor measurement value, the compressor is operated according to a sensor-validation mode. Following operating the compressor according to the sensor-validation mode for at least a minimum time, a current sensor measurement value is determined. The controller determines whether validation criteria are satisfied for the current sensor value. In response to determining that the validation criteria are satisfied, the controller determines that the sensor is validated.

Sensor validation

In an embodiment, a method of preventing evaporator coil freeze in a heating, ventilation and air conditioning (HVAC) system includes determining a reference saturated suction temperate (SST) via a sensor disposed in relation to an evaporator coil in the HVAC system, where the HVAC system is operating in reheat dehumidification mode. The method also includes determining whether the reference SST is below a minimum SST threshold. The method also includes, responsive to a determination that the reference SST is below the minimum SST threshold, determining a decreased compressor speed. The method also includes modulating a variable-speed compressor in the HVAC system in correspondence to the decreased compressor speed.

Preventing evaporator coil freeze during re-heat dehumidification

In an embodiment, a method of preventing evaporator coil freeze in a heating, ventilation and air conditioning (HVAC) system is performed by a controller in the HVAC system. The method includes determining a reference saturated suction temperature (SST) via a sensor disposed in relation to an evaporator coil in the HVAC system. The method also includes determining whether the reference SST is below a minimum SST threshold. The method also includes, responsive to a determination that the reference SST is below the minimum SST threshold, increasing a discharge air temperature (DAT) setpoint.

An HVAC system includes an evaporator, a first sensor coupled to the evaporator at a first position, and a second sensor operably coupled to the evaporator at a second position. The first sensor monitors a first temperature of the refrigerant flowing in the evaporator at the first position, which is adjacent to the evaporator inlet. The second sensor monitors a second temperature of the refrigerant flowing in the evaporator at the second position, which is downstream from the first position. The system includes a controller, which receives a first signal corresponding to the first temperature and a second signal corresponding to the second temperature. The controller determines, based on the received signals, a temperature difference between the second temperature and the first temperature. In response to determining that the temperature difference is greater than a predefined threshold value, the controller determines that a loss of charge has occurred.

Detecting loss of charge in HVAC systems

In an embodiment, a method of preventing evaporator coil freeze in a heating, ventilation and air conditioning (HVAC) system includes determining a reference saturated suction temperate (SST) via a sensor disposed in relation to an evaporator coil in the HVAC system, where the HVAC; system is operating in reheat dehumidification mode. The method also includes determining whether the reference SST is below a minimum SST threshold. The method also includes, responsive to a determination that the reference SST is below the minimum SST threshold, determining a decreased compressor speed. The method also includes modulating a variable-speed compressor in the HVAC system in correspondence to the decreased compressor speed.

An HVAC system includes an evaporator coil and a compressor fluidly coupled to the evaporator coil. A condenser coil is fluidly coupled to the compressor. The condenser coil includes at least one condenser circuit fluidly coupled between a discharge line and an exit manifold. A sub-cool circuit is fluidly coupled between the exit manifold and a liquid line. A first temperature sensor is disposed at an entrance to the sub-cool circuit. A second temperature sensor is disposed at an exit to the sub-cool circuit. An HVAC controller is operatively coupled to the first temperature sensor and the second temperature sensor. The HVAC controller is configured to determine a temperature difference across the sub-cool circuit.

Method and system for charge determination

A compressor system includes a first compressor and a second compressor. A suction equalization line fluidly couples the first compressor and the second compressor. A first branch suction line is fluidly coupled to the first compressor and a second branch suction line is fluidly coupled to the second compressor. A main suction line is fluidly coupled to the first branch suction line and the second branch suction line. An obstruction device is disposed in at least one of the first branch suction line and the second branch suction line. Responsive to deactivation of at least one of the first compressor and the second compressor, the obstruction device is at least partially closed thereby causing prescribed liquid levels in the first compressor and the second compressor during partial-load operation.

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Dallas, TX, United States of America

Siddarth Rajan