International Business Machines Corporation

Shwu-Jen Jeng

David R Greenberg

Basanth Jagannathan

Wesley Charles Natzle

Gregory Gower Freeman

Chienfan Yu

Hasan Munir Nayfeh

Jeffrey Bowman Johnson

Lee Chen

Byeong Yeol Kim

Kenneth Jay Stein

Xiaomeng Chen

Joseph Thomas Kocis

Samuel C Ramac

David M Rockwell

Arne Watson Ballantine

Judson Robert Holt

James William Adkisson

Kirk David Peterson

Kathryn Turner Schonenberg

Abhishek Dube

Anil Kumar Chinthakindi

Michael F Lofaro

Seshadri Subbanna

Keith Howard Tabakman

Peter John Geiss

Glen L Miles

Tina Jane Wagner

Christopher M Schnabel

Jeffrey D Gilbert

Donna Kaye Johnson

Eric C T Harley

Robb Allen Johnson

James J Toomey

Jeremy John Kempisty

Matthew D Gallagher

The invention is directed to a structure and method of forming a structure having a sealed gate oxide layer. The structure includes a gate oxide layer formed on a substrate and a gate formed on the gate oxide layer. The structure further includes a material abutting walls of the gate and formed within an undercut underneath the gate to protect regions of the gate oxide layer exposed by the undercut. Source and drain regions are isolated from the gate by the material.

Semiconductor structure having undercut-gate-oxide gate stack enclosed by protective barrier material

A semiconductor fabrication method involving the use of eSiGe is disclosed. The eSiGe approach is useful for applying the desired stresses to the channel region of a field effect transistor, but also can introduce complications into the semiconductor fabrication process. Embodiments of the present invention disclose a two-step fabrication process in which a first layer of eSiGe is applied using a low hydrogen flow rate, and a second eSiGe layer is applied using a higher hydrogen flow rate. This method provides a way to balance the tradeoff of morphology, and fill consistency when using eSiGe. Embodiments of the present invention promote a pinned morphology, which reduces device sensitivity to epitaxial thickness, while also providing a more consistent fill volume, amongst various device widths, thereby providing a more consistent eSiGe semiconductor fabrication process.

Method of forming source and drain of a field-effect-transistor and structure thereof

A transistor having minimized parasitics is provided including an emitter having a recessed extrinsic emitter portion atop an intrinsic emitter portion; a base including an intrinsic base portion in electrical contact with the intrinsic emitter portion and an extrinsic base portion in electrical contact with the intrinsic base portion and electrically isolated from the recessed extrinsic emitter portion by a set of emitter/base spacers; and a collector in electrical contact with the intrinsic base portion. The transistor may further include extrinsic base having top surfaces entirely silicided to the emitter/base spacer. Additionally, the transistor may include a base window opening within the transistor's active area. Methods of forming the above-described transistor are also provided.

Transistor structure with minimized parasitics and method of fabricating the same

Method of making a semiconductor structure

A method is disclosed of fabricating a MIMCAP (a capacitor (CAP) formed by successive layers of metal, insulator, metal (MIM)) and a thin film resistor at the same level. A method is also disclosed of fabricating a MIMCAP and a thin film resistor at the same level, and a novel integration scheme for BEOL (back-end-of-line processing) thin film resistors which positions them closer to FEOL (front-end-of-line processing) devices.

Method of fabrication of MIMCAP and resistor at same level

A raised extrinsic base, silicon germanium (SiGe) heterojunction bipolar transistor (HBT), and a method of making the same is disclosed herein. The heterojunction bipolar transistor includes a substrate, a silicon germanium layer formed on the substrate, a collector layer formed on the substrate, a raised extrinsic base layer formed on the silicon germanium layer, and an emitter layer formed on the silicon germanium layer. The silicon germanium layer forms a heterojunction between the emitter layer and the raised extrinsic base layer. The bipolar transistor further includes a base electrode formed on a portion of the raised extrinsic base layer, a collector electrode formed on a portion of the collector layer, and an emitter electrode formed on a portion of the emitter layer. Thus, the heterojunction bipolar transistor includes a self-aligned raised extrinsic base, a minimal junction depth, and minimal interstitial defects influencing the base width, all being formed with minimal thermal processing. The heterojunction bipolar transistor simultaneously improves three factors that affect the speed and performance of bipolar transistors: base width, base resistance, and base-collector capacitance.

Bipolar device having shallow junction raised extrinsic base and method for making the same

A method of fabricating a SiGe heterojunction bipolar transistor (HBT) is provided which results in a SiGe HBT that has a controllable current gain and improved breakdown voltage. The SiGe HBT having these characteristics is fabricated by forming an in-situ P-doped emitter layer atop a patterned SiGe base structure. The in-situ P-doped emitter layer is a bilayer of in-situ P-doped a:Si and in-situ P-doped polysilicon. The SiGe HBT structure including the above mentioned bilayer emitter is also described herein.

Method to fabricate SiGe HBTs with controlled current gain and improved breakdown voltage characteristics

A process of forming a nitride film on a semiconductor substrate including exposing a surface of the substrate to a rapid thermal process to form the nitride film.

Structure and method for formation of a blocked silicide resistor

A method for forming a heterojunction bipolar transistor includes forming two sets of spacers on the sides of an emitter pedestal. After the first set of spacers is formed, first extrinsic base regions are implanted on either side of an intrinsic base. The second set of spacers is formed on the first set of spacers. Second extrinsic base regions are then implanted on respective sides of the intrinsic base. By using two sets of spacers, the first and second extrinsic base regions have different widths. This advantageously brings the combined extrinsic base structure closer to the emitter of the transistor but not closer to the collector. As a result, the base parasitic resistance is reduced along with collector-to-extrinsic base parasitic capacitance. The performance of the transistor is further enhanced as a result of the extrinsic base regions being self-aligned to the emitter and collector.

Dual sidewall spacer for a self-aligned extrinsic base in SiGe heterojunction bipolar transistors

The present invention provides a unique device structure and method that provides increased transistor performance in integrated bipolar circuit devices. The preferred embodiment of the present invention provides improved high speed performance with a stepped collector dopant profile that reduces emitter-collector transit time and parasitic resistance with minimal increase in parasitic capacitances. The preferred stepped collector dopant profile includes a shallow implant and a deeper implant. The shallow implant reduces the base-collector space-charge region width, reduce resistance, and tailors the collector-base breakdown characteristics. The deeper implant links the buried collector to the subcollector and provides a low resistance path to the subcollector. The stepped collector dopant profile has minimal impact on the collector-base capacitance outside the intrinsic region of the device since the higher dopant is compensated by, or buried in, the extrinsic base dopants outside the intrinsic region.

Stepped collector implant and method for fabrication

In supersonic molecular beam etching, the reactivity of the etchant gas and substrate surface is improved by creating etchant gas molecules with high internal energies through chemical reactions of precursor molecules, forming clusters of etchant gas molecules in a reaction chamber, expanding the etchant gas molecules and clusters of etchant gas molecules through a nozzle into a vacuum, and directing the molecules and clusters of molecules onto a substrate. Translational energy of the molecules and clusters of molecules can be improved by seeding with inert gas molecules. The process provides improved controllability, surface purity, etch selectivity and anisotropy. Etchant molecules may also be expanded directly (without reaction in a chamber) to produce clusters whose translational energy can be increased through expansion with a seeding gas.

Supersonic molecular beam etching of surfaces

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Wappingers Falls, NY, United States of America

Shwu-Jen Jeng